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General| Displacement | 942cc |
|---|---|
| Compression Ratio | 9.0:1 |
| Fuel Delivery | Fuel injection |
| Ignition | TCI |
| Transmission | 5-speed |
| Final Drive | Belt |
| Bore x Stroke | 85.0 mm x 83.0 mm |
| Front Suspension | Telescopic fork |
| Front Brakes | Hydraulic disc |
| Rear Brakes | Hydraulic disc |
| Engine Type | Air-cooled, 4-stroke, SOHC, V-twin |
Defines symbols used throughout the manual for better comprehension.
Details vehicle identification numbers and model label information.
Provides an overview of the vehicle's main features and systems.
Crucial preliminary information for service, covering preparation and general advice.
Steps for preparing the vehicle before removal and disassembly.
Guidelines on using genuine parts and recommended lubricants.
Procedures for replacing and lubricating gaskets, oil seals, and O-rings.
Instructions for replacing lock washers, plates, and cotter pins.
Step-by-step guide for checking electrical leads, couplers, and connectors.
Overall vehicle dimensions, weight, and model information.
Detailed specifications for engine type, displacement, bore, and stroke.
Specifications related to the frame, wheels, tires, and brakes.
Specifications for the electrical system components and voltage.
Torque specifications for various fasteners across the vehicle.
Identifies lubrication points and recommended lubricant types.
Visual representation and chart of the lubrication system.
Instructions and diagrams for proper routing of cables and wiring.
Overview of recommended checks and adjustments for reliable operation and longevity.
A chart detailing regular maintenance intervals and lubrication tasks.
Procedures for inspecting and adjusting engine components like valves and oil.
Procedures for checking brake operation, fluid, pads, and adjustments.
Checks for wheels, tires, steering head, front fork, and rear shock absorber assembly.
Steps for removing, disassembling, checking, and assembling the front wheel.
Steps for removing, disassembling, checking, and assembling the rear wheel.
Detailed instructions for checking, removing, and installing front brake components.
Detailed instructions for checking, removing, and installing rear brake components.
Procedures for removing, checking, and installing the handlebar and its controls.
Steps for removing, disassembling, checking, and assembling the front fork legs.
Procedures for removing, checking, and installing the steering head components.
Instructions for handling, disposing, removing, checking, and installing rear shock absorbers.
Procedures for removing, checking, and installing the swingarm.
Procedures for removing, checking, and installing the drive belt and pulleys.
Steps for removing the muffler and exhaust pipe assembly.
Procedures for installing the exhaust pipe and muffler, including gasket placement.
Steps for removing the sidestand and drive pulley housing.
Procedures for installing the front and rear cylinder covers and gaskets.
Steps for removing the tappet covers and side covers.
Procedures for removing camshafts, rocker arms, and timing chain components.
Checking camshaft lobes and dimensions for wear or damage.
Checking rocker arms and shafts for damage, wear, and measuring clearances.
Steps for removing cylinder heads, including nuts, bolts, and gaskets.
Checking cylinder heads for damage, warpage, and carbon deposits.
Procedure for measuring engine compression pressure using a gauge.
Steps for removing valves, springs, seats, and seals.
Procedures for checking valve sealing and removing valve cotters, springs, and seals.
Measuring valve-stem-to-valve-guide clearance.
Steps for removing and installing valve guides, including reaming for clearance.
Steps for removing cylinders, pistons, and piston rings.
Procedures for removing piston circlips, pins, and pistons.
Checking cylinder and piston walls for scratches, and measuring bore and skirt diameters.
Measuring piston ring side clearance and end gap for proper fit.
Steps for removing the stator coil and related components.
Procedures for removing the generator rotor and starter clutch assembly.
Checking starter clutch rollers, idle gears, gear contact surfaces, and operation.
Installing the generator rotor, washer, and bolt with proper lubrication.
Steps for removing the primary drive gear, cover, and related parts.
Procedures for removing the pull lever shaft, oil seals, bearings, and retainer.
Steps for removing clutch components, including plates, springs, and housing.
Checking friction plates for damage and measuring their thickness.
Steps for removing the shift shaft, stopper lever, and related components.
Checking the shift shaft and spring for bends, damage, or wear.
Checking the stopper lever for bends, damage, or rough roller movement.
Installing the stopper lever, spring, and shift shaft with proper lubrication.
Steps for removing the starter motor and its electrical lead.
Disassembling the starter motor, including covers, armature, and brushes.
Checking commutator, mica undercut, armature resistance, brush length, spring force, and gear teeth.
Assembling the starter motor, including brush set, yoke, and covers.
Steps for removing oil delivery pipes and timing chains.
Procedures for separating the crankcase halves, including bolt removal and gasket inspection.
Procedures for removing oil seals and bearings from the crankcase.
Steps for disassembling the crankcase, including bolt removal and separating halves.
Steps for removing the oil pump assembly and its components.
Checking oil pump housing, internal clearances, and operation.
Checking relief valve body, valve, spring, and retainer for damage.
Checking the oil strainer for damage and cleaning contaminants.
Steps for removing the crankshaft, connecting rod caps, and bearings.
Procedures for removing connecting rod caps, rods, and big end bearings.
Measuring crankshaft runout and checking journal/pin surfaces and bearings.
Lubricating and installing connecting rods, caps, and bearings with correct alignment.
Steps for removing transmission gears, shift drum, and shift forks.
Disassembly of the main axle, including gears, collars, and circlips.
Disassembly of the drive axle, including gears, collars, and circlips.
Checking shift forks and guide bars for bends, damage, or wear.
Procedures for removing, checking, and installing the fuel tank and its components.
Procedures for checking, cleaning, and installing throttle bodies and related sensors.
Information on the ignition system, circuit diagrams, and troubleshooting.
Details on the electric starting system, circuit diagrams, and troubleshooting.
Information on the charging system, circuit diagrams, and troubleshooting.
Details on the lighting system, circuit diagrams, and troubleshooting.
Information on the signaling system, circuit diagrams, and troubleshooting.
Comprehensive guide to the fuel injection system, including diagrams and troubleshooting.
Information on the fuel pump system, circuit diagrams, and troubleshooting.
Overview of major electrical components with their locations on the vehicle.
Troubleshooting steps for engine starting problems.
Troubleshooting issues related to ineffective or poor braking performance.
Identifying causes of unstable vehicle handling.
Troubleshooting problems with the lighting or signaling systems.
Explains the color coding used in the wiring diagrams for wire identification.
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