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Yamaha XT1200Z(Z) 2010 User Manual

Yamaha XT1200Z(Z) 2010
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2010
SERVICE MANUAL
XT1200Z(Z)
23P-28197-E0

Table of Contents

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Yamaha XT1200Z(Z) 2010 Specifications

General IconGeneral
Number of cylinders2
Valves per cylinder4
Displacement1199 cc
Bore x Stroke98.0 mm x 79.5 mm
Compression Ratio11.0:1
Fuel SystemFuel Injection
Lubrication SystemWet sump
Ignition SystemTCI
Starter SystemElectric
Final DriveShaft
FrameSteel tube backbone
Front Travel190 mm
Rear Travel190 mm
Overall Width980 mm
Seat Height845 mm
Ground Clearance210 mm
Wet Weight261 kg
Engine TypeLiquid-cooled, 4-stroke, DOHC, 2-cylinder
Maximum Power110.0 hp (80.9 kW) @ 7250 rpm
Maximum Torque114.0 Nm (11.6 kgf-m) @ 6000 rpm
Clutch TypeWet, multiple-disc
Transmission6-speed
Front SuspensionTelescopic fork
Rear BrakeSingle disc
Front Tyre110/80 R19
Overall Length2255 mm
Fuel Tank Capacity23 litres
Oil Capacity4.2 L
Rear Tyre150/70 R17

Summary

Specifications

Engine Specifications

Detailed engine specifications including displacement, bore, stroke, compression, fuel, and oil.

Chassis Specifications

Specifications for chassis, wheels, tires, air pressure, and front brake system.

Electrical Specifications

Specifications for electrical system components like voltage, ignition, battery, and lighting.

Tightening Torques

General tightening torque specifications for standard fasteners.

Lubrication Points and Lubricant Types

Lists lubrication points for engine and chassis components and recommended lubricants.

Periodic Checks and Adjustments

Adjusting the Valve Clearance

Procedure for measuring and adjusting valve clearance on a cold engine at TDC.

Bleeding the Hydraulic Brake System (ABS)

Procedure for bleeding the hydraulic brake system, including ABS, when parts are removed or faulty.

Checking and Adjusting the Steering Head

Procedure for checking steering head for binding or looseness and adjusting it.

Changing the Engine Oil

Steps for draining engine oil and replacing the oil filter cartridge.

Changing the Coolant

Steps for draining and refilling the cooling system with specified coolant.

Chassis

Front Wheel

Procedures for removing, checking, assembling, and installing the front wheel and related components.

Rear Wheel

Procedures for removing, checking, assembling, and installing the rear wheel and related components.

Front Brake

Procedures for checking, replacing, and installing front brake components.

Rear Brake

Procedures for checking, replacing, and installing rear brake components.

Front Fork

Procedures for removing, disassembling, checking, and installing front fork legs and components.

Engine

Engine Removal

Procedures for removing the engine, exhaust pipe, and muffler.

Camshafts

Procedures for removing, checking, and installing camshafts and related components.

Cylinder Head

Procedures for removing, checking, and installing the cylinder head and its components.

Valves and Valve Springs

Procedures for removing, checking, and installing valves, springs, seats, and guides.

Cylinder and Pistons

Procedures for removing, checking, and installing cylinders, pistons, rings, and pins.

Clutch

Procedures for removing the clutch cover, plates, springs, and related components.

Fuel System

Fuel Tank

Procedures for removing and installing the fuel tank and fuel pump, including hose checks.

Throttle Bodies

Procedures for checking injectors, throttle bodies, and throttle body joints.

Electrical System

Fuel Injection System

Information on the fuel injection system, including circuit diagram, ECU diagnostics, and troubleshooting.

ABS (Anti-Lock Brake System)

Information on ABS components, operation, troubleshooting, and maintenance.

Troubleshooting

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