Yamaha XV User Manual

Contents
Introductory pages
About this manual 0-6
Introduction to the Yamaha XV 0-6
Identification numbers 0-7
Buying parts 0-8
General specifications 0-8
Maintenance techniques, tools and working facilities 0-11
Safety first! 0-17
Motorcycle chemicals and lubricants 0-18
Troubleshooting 0-19
Chapter 1
Tune-up and routine maintenance 1-1
Chapter 2 Part A
Engine, clutch and transmission (XV535 models) 2A-1
Chapter 2 Part B
Engine, clutch and transmission (XV700 through 1100 models) 2B-1
Chapter 3 Part A
Fuel and exhaust systems (XV535 models) 3A-1
Chapter 3 Part B
Fuel and exhaust systems (XV700 through 1100 models) 3B-1
Chapter 4 Part A
Ignition system (XV535 models) 4A-1
Chapter 4 Part B
Ignition system (XV700 through 1100 models) 4B-1
Chapter 5 Part A
Steering, suspension and final drive (XV535 models) 5A-1
Chapter 5 Part B
Steering, suspension and final drive (XV700 through 1100 models) 5B-1
Chapter 6 Part A
Brakes, wheels and tires (XV535 models) 6A-1
Chapter 6 Part B
Brakes, wheels and tires (XV700 through 1100 models) 6B-1
Chapter 7 Part A
Frame and bodywork (XV535 models) 7A-1
Chapter 7 Part B
Frame and bodywork (XV700 through 1100 models) 7B-1
Chapter 8 Part A
Electrical system (XV535 models) 8A-1
Chapter 8 Part B
Electrical system (XV700 through 1100 models) 8B-1
Chapter 9
Wiring diagrams 9-1
Conversion factors
Index IND-1

Yamaha XV Specifications

General

Manufacturer	Yamaha
Fuel System	Carburetor
Transmission	5-speed
Front Suspension	Telescopic fork
Rear Suspension	Dual shocks
Rear Brake	Drum
Front Brake	Single disc

Summary

About this manual

Its purpose

Explains the manual's objective to provide value for motorcycle owners through information and procedures.

Using the manual

Details how the manual is structured into chapters, sections, and paragraphs, including cross-referencing.

NOTE

Provides information to properly complete a procedure or make it easier.

CAUTION

Highlights special procedures to prevent damage during a procedure.

WARNING

Highlights special procedures to prevent personal injury during a procedure.

Introduction to the Yamaha XV

Identification numbers

Frame and Engine Serial Numbers

Explains the location and importance of frame and engine serial numbers for security and identification.

Keeping Identification Numbers Handy

Advises keeping identification numbers handy for purchasing parts.

Models Covered

Lists the specific Yamaha XV models and years covered by this manual.

Identifying Engines and Model Years

Guides users on how to determine a bike's model year by checking identification codes.

Buying parts

Importance of Identification Numbers

Emphasizes using ID numbers for ordering correct parts due to manufacturer changes.

Part Comparison

Recommends taking worn parts for direct comparison to ensure accuracy when buying.

Part Purchase Locations

Compares part availability at accessory stores versus franchised dealers.

Used and Rebuilt Parts

Discusses purchasing used parts and dealing with specialists.

General specifications

XV535 models

Lists general specifications for XV535 models, including wheelbase, length, width, height, seat height, and weight.

XV700 and US XV1000 models

Lists general specifications for XV700 and US XV1000 models.

XV750 models (1981 through 1983)

Lists general specifications for XV750 models from 1981-1983.

XV750 models (1988-on US)

Lists general specifications for XV750 models (1988-on US).

XV750 models (1992-on UK)

Lists general specifications for XV750 models (1992-on UK).

XV920 J models

Lists general specifications for XV920 J models.

XV920 K and MK models

Lists general specifications for XV920 K and MK models.

XV920 RH and RJ models

Lists general specifications for XV920 RH and RJ models.

XV1000 models (1981 through 1985 UK TR1)

Lists general specifications for XV1000 models (1981-1985 UK TR1).

XV1100 models (1986-on)

Lists general specifications for XV1100 models (1986-on).

Maintenance techniques, tools and working facilities

Basic maintenance techniques

Covers fundamental techniques for motorcycle maintenance and repair.

Fastening systems

Discusses nuts, bolts, screws, and proper handling of threaded fasteners.

Tightening sequences and procedures

Explains the importance of torque values and sequential tightening for fasteners.

Disassembly sequence

Provides guidance on careful component disassembly and part organization.

Gasket sealing surfaces

Details techniques for separating parts, removing gaskets, and cleaning surfaces.

Hose removal tips

Offers advice on safely removing and reinstalling hoses without damage.

Tools

Tool Selection for Maintenance

Guides users on selecting tools for maintenance and repair based on experience level.