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General| Transmission | 5-speed |
|---|---|
| Front suspension | Telescopic fork |
| Rear brake | Drum |
| Front tire | 3.00-21 |
| Rear tire | 4.00-18 |
| Final drive | Chain |
| Engine type | 4-stroke, single cylinder, SOHC |
| Displacement | 499 cc |
| Bore x Stroke | 87 x 84 mm |
| Cooling system | Air cooled |
| Fuel system | Carburetor |
| Rear suspension | Swingarm with twin shocks |
| Starting system | Kickstart |
Proper handling procedures for the machine during transport to prevent damage.
Detailed steps for safely removing the motorcycle and its components from the shipping crate.
Instructions for installing and torquing the rear shock absorbers correctly.
Steps to safely remove the front fork holding bar, ensuring no parts drop.
Guide to adjust the front fork's length 'A' to the specified measurement.
Proper procedure for re-tightening front fork pinch bolts to the correct torque specifications.
How to tighten the headlight stay pinch screw, ensuring proper contact with the upper bracket.
Instructions for fitting the front fender between the forks and securing it with hardware.
Steps to safely remove the front wheel axle by loosening specific nuts and removing the axle.
Correctly installing the wire holder onto the left fork leg using the provided hardware.
Procedure for cleaning the hub and installing the brake shoe plate assembly with dust cover.
Verifying correct installation of brake shoes and springs within the shoe plate assembly.
Installing the brake shoe plate assembly into the wheel hub, aligning components correctly.
Detailed steps for installing the front wheel, ensuring alignment and proper tightening.
Mounting the axle holder and tightening its nuts to the specified torque values.
Removing headlight components to allow for handlebar installation.
Securing the meter bracket to the handle crown, ensuring all wires pass through the grommet.
Installing the throttle grip by loosening housing screws, fitting the grip, and tightening.
Routing brake and clutch cables through lever covers and adjusting them correctly.
Installing the decompression wire through the lever cover and connecting it to the decompression lever.
Connecting the air breather pipe and installing the throttle wire clip as shown.
Installing the rubber dampers for the front flasher lights onto the headlight stay.
Fitting the flasher collar and light, ensuring correct orientation and alignment.
Connecting the engine stop switch wire to the magneto and ignition coil wiring.
Removing the fuel tank and then reinstalling it after other components are fitted.
Steps for installing the handlebar, including specific bolts and washers.
Steps for installing the left rear flasher light, including damper and wire connections.
Installing the rear flasher collar and light, ensuring correct alignment and lead wire connection.
Procedure for installing the right rear flasher light, mirroring the left side installation.
Detaching the muffler stay and then the rear flasher light stay for access.
Securing all flasher light wires with the rear fender clamp and connecting them.
Attaching the tail/stoplight bracket to the rear fender using the correct hardware.
Adjusting the front brake cable slack for optimal rider preference and performance.
Adjusting clutch cable length and mechanism for smooth engagement and disengagement.
Fine-tuning lever free play by adjusting the locknut and turning the length adjustor.
Adjusting the clutch mechanism, including the eccentric screw, for correct operation.
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