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Yamaha XT500E - User Manual

Yamaha XT500E
100 pages
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PRINTED ON RECYCLED PAPER
PRINTED IN JAPAN
2001·70.9×1(E)
!
4PT-28199-E7
OWNERS MANUAL
YAMAHA MOTOR CO., LTD.
XT600E
XT500E

Table of Contents

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Summary

Introduction to Yamaha Motorcycles

Important Manual Information

Give Safety the Right of Way

GIVE SAFETY THE RIGHT OF WAY

Emphasizes the importance of rider safety and responsible operation of the motorcycle.

Motorcycle Description

Left View of Motorcycle

Illustrates and labels components visible from the left side of the motorcycle.

Right View of Motorcycle

Illustrates and labels components visible from the right side of the motorcycle.

Controls and Instruments Overview

Identifies and locates various controls and instrument panel elements on the handlebars.

Instrument and Control Functions

Main Switch and Steering Lock

Explains the operation of the ignition and steering lock positions.

Indicator Lights

Describes the function and appearance of various indicator lights on the instrument panel.

Speedometer Unit

Details the speedometer, odometer, and tripmeter functions.

Tachometer Operation

Explains how to monitor engine speed using the tachometer.

Handlebar Switches

Details the functions of various switches on the handlebars.

Clutch Lever Operation

Describes how to operate the clutch lever for smooth engagement and disengagement.

Shift Pedal Operation

Explains the function and position of the shift pedal for gear changes.

Brake Lever Operation

Details how to use the front brake lever.

Brake Pedal Operation

Explains how to use the rear brake pedal.

Fuel Tank Cap and Fuel

Instructions for removing, installing, and checking the fuel level.

Fuel Cock Operation

Describes the three positions of the fuel cock (OFF, ON, RES) and their functions.

Starter (Choke) Knob

Explains the use of the starter knob for cold engine starting.

Seat Removal and Installation

Provides instructions on how to remove and install the motorcycle seat.

Helmet Holder

Instructions on how to open and lock the helmet holder.

Adjusting Shock Absorber Assembly

Details on how to adjust the spring preload of the shock absorber.

Sidestand Operation

Information on using and checking the sidestand.

Ignition Circuit Cut-off System

Explains the functions and checks for the ignition cut-off system.

Pre-Operation Checks

Pre-Operation Check List

A comprehensive list of items to check before operating the motorcycle.

Operation and Important Riding Points

Starting the Engine

Step-by-step guide for starting the motorcycle engine.

Starting a Warm Engine

Procedure for starting the motorcycle when the engine is already warm.

Shifting Gears

Instructions on how to shift gears and information on gear positions.

Tips for Reducing Fuel Consumption

Advice on how to improve fuel efficiency while riding.

Engine Break-in Procedure

Guidelines for the initial break-in period of the engine up to 1,600 km.

Parking the Motorcycle

Proper procedures and safety precautions for parking the motorcycle.

Periodic Maintenance and Minor Repair

Owners Tool Kit

Information about the tools provided with the motorcycle for maintenance.

Periodic Maintenance and Lubrication Chart

A schedule of maintenance tasks based on odometer readings and time.

Removing and Installing Cowling and Panels

Instructions for safely removing and reinstalling body panels for maintenance.

Checking the Spark Plug

Procedure for inspecting and replacing the spark plug.

Engine Oil and Oil Filter Element

Guidance on checking engine oil level and replacing the oil filter.

Cleaning the Air Filter Element

Steps for cleaning the air filter element to maintain engine performance.

Adjusting the Carburetor

Details on adjusting the carburetor, noting dealer recommendations.

Adjusting Engine Idling Speed

Procedure for setting the correct engine idling speed.

Adjusting Valve Clearance

Information on valve clearance adjustment, recommending dealer service.

Adjusting Throttle Cable Free Play

Procedure for checking and adjusting the throttle cable free play.

Tire Maintenance and Specifications

Guidance on tire air pressure, inspection, and load limits.

Spoke Wheel Maintenance

Checks for spoke wheels, rims, and wheel balancing.

Adjusting Clutch Lever Free Play

Procedure for adjusting the free play in the clutch lever.

Adjusting Brake Lever Free Play

Procedure for checking and adjusting the free play in the brake lever.

Adjusting Brake Pedal Position

Guidance on setting the correct position for the rear brake pedal.

Checking Front and Rear Brake Pads

Instructions for inspecting brake pad wear.

Checking Brake Fluid Level

Procedure for checking the brake fluid level and its importance.

Changing Brake Fluid

Information on replacing brake fluid and related components.

Drive Chain Slack Adjustment

How to check and adjust the slack in the drive chain.

Lubricating the Drive Chain

Steps for cleaning and lubricating the drive chain.

Checking and Lubricating Cables

Guidance on inspecting and lubricating control cables.

Brake and Shift Pedal Maintenance

Checking and lubricating brake and shift pedals.

Brake and Clutch Lever Maintenance

Checking and lubricating brake and clutch levers.

Sidestand Maintenance

Checking and lubricating the sidestand.

Checking the Front Fork

Procedure for checking the condition and operation of the front fork.

Lubricating the Rear Suspension

Information on lubricating the pivoting points of the rear suspension.

Checking the Steering Bearings

How to check for worn or loose steering bearings.

Checking Wheel Bearings

Procedure for checking the front and rear wheel bearings.

Battery Information

Details about the sealed-type battery and its maintenance.

Replacing the Fuse

Instructions for locating and replacing a blown fuse.

Replacing the Headlight Bulb

Step-by-step guide for replacing the headlight bulb.

Replacing Turn Signal and Tail;Brake Light Bulbs

Procedures for replacing turn signal and tail/brake light bulbs.

Motorcycle Support for Maintenance

Precautions and methods for safely supporting the motorcycle.

Front Wheel Service

Instructions for removing and installing the front wheel.

Rear Wheel Service

Instructions for removing and installing the rear wheel.

Troubleshooting Engine Issues

General guidance on diagnosing and resolving common engine problems.

Troubleshooting Chart

A diagnostic flow chart for common starting and running issues.

Motorcycle Care and Storage

Motorcycle Care and Cleaning

Guidelines for washing, cleaning, and protecting the motorcycle's appearance.

Motorcycle Storage Procedures

Instructions for short-term and long-term storage of the motorcycle.

Specifications

Motorcycle Specifications

Technical data and dimensions for the XT500E/XT600E.

Conversion Table

A table for converting metric units to imperial units.

Consumer Information

Identification Numbers Record

Spaces to record key, vehicle, and model identification numbers.

Model Label Information

Location and purpose of the model label for spare parts ordering.

Summary

Introduction to Yamaha Motorcycles

Important Manual Information

Give Safety the Right of Way

GIVE SAFETY THE RIGHT OF WAY

Emphasizes the importance of rider safety and responsible operation of the motorcycle.

Motorcycle Description

Left View of Motorcycle

Illustrates and labels components visible from the left side of the motorcycle.

Right View of Motorcycle

Illustrates and labels components visible from the right side of the motorcycle.

Controls and Instruments Overview

Identifies and locates various controls and instrument panel elements on the handlebars.

Instrument and Control Functions

Main Switch and Steering Lock

Explains the operation of the ignition and steering lock positions.

Indicator Lights

Describes the function and appearance of various indicator lights on the instrument panel.

Speedometer Unit

Details the speedometer, odometer, and tripmeter functions.

Tachometer Operation

Explains how to monitor engine speed using the tachometer.

Handlebar Switches

Details the functions of various switches on the handlebars.

Clutch Lever Operation

Describes how to operate the clutch lever for smooth engagement and disengagement.

Shift Pedal Operation

Explains the function and position of the shift pedal for gear changes.

Brake Lever Operation

Details how to use the front brake lever.

Brake Pedal Operation

Explains how to use the rear brake pedal.

Fuel Tank Cap and Fuel

Instructions for removing, installing, and checking the fuel level.

Fuel Cock Operation

Describes the three positions of the fuel cock (OFF, ON, RES) and their functions.

Starter (Choke) Knob

Explains the use of the starter knob for cold engine starting.

Seat Removal and Installation

Provides instructions on how to remove and install the motorcycle seat.

Helmet Holder

Instructions on how to open and lock the helmet holder.

Adjusting Shock Absorber Assembly

Details on how to adjust the spring preload of the shock absorber.

Sidestand Operation

Information on using and checking the sidestand.

Ignition Circuit Cut-off System

Explains the functions and checks for the ignition cut-off system.

Pre-Operation Checks

Pre-Operation Check List

A comprehensive list of items to check before operating the motorcycle.

Operation and Important Riding Points

Starting the Engine

Step-by-step guide for starting the motorcycle engine.

Starting a Warm Engine

Procedure for starting the motorcycle when the engine is already warm.

Shifting Gears

Instructions on how to shift gears and information on gear positions.

Tips for Reducing Fuel Consumption

Advice on how to improve fuel efficiency while riding.

Engine Break-in Procedure

Guidelines for the initial break-in period of the engine up to 1,600 km.

Parking the Motorcycle

Proper procedures and safety precautions for parking the motorcycle.

Periodic Maintenance and Minor Repair

Owners Tool Kit

Information about the tools provided with the motorcycle for maintenance.

Periodic Maintenance and Lubrication Chart

A schedule of maintenance tasks based on odometer readings and time.

Removing and Installing Cowling and Panels

Instructions for safely removing and reinstalling body panels for maintenance.

Checking the Spark Plug

Procedure for inspecting and replacing the spark plug.

Engine Oil and Oil Filter Element

Guidance on checking engine oil level and replacing the oil filter.

Cleaning the Air Filter Element

Steps for cleaning the air filter element to maintain engine performance.

Adjusting the Carburetor

Details on adjusting the carburetor, noting dealer recommendations.

Adjusting Engine Idling Speed

Procedure for setting the correct engine idling speed.

Adjusting Valve Clearance

Information on valve clearance adjustment, recommending dealer service.

Adjusting Throttle Cable Free Play

Procedure for checking and adjusting the throttle cable free play.

Tire Maintenance and Specifications

Guidance on tire air pressure, inspection, and load limits.

Spoke Wheel Maintenance

Checks for spoke wheels, rims, and wheel balancing.

Adjusting Clutch Lever Free Play

Procedure for adjusting the free play in the clutch lever.

Adjusting Brake Lever Free Play

Procedure for checking and adjusting the free play in the brake lever.

Adjusting Brake Pedal Position

Guidance on setting the correct position for the rear brake pedal.

Checking Front and Rear Brake Pads

Instructions for inspecting brake pad wear.

Checking Brake Fluid Level

Procedure for checking the brake fluid level and its importance.

Changing Brake Fluid

Information on replacing brake fluid and related components.

Drive Chain Slack Adjustment

How to check and adjust the slack in the drive chain.

Lubricating the Drive Chain

Steps for cleaning and lubricating the drive chain.

Checking and Lubricating Cables

Guidance on inspecting and lubricating control cables.

Brake and Shift Pedal Maintenance

Checking and lubricating brake and shift pedals.

Brake and Clutch Lever Maintenance

Checking and lubricating brake and clutch levers.

Sidestand Maintenance

Checking and lubricating the sidestand.

Checking the Front Fork

Procedure for checking the condition and operation of the front fork.

Lubricating the Rear Suspension

Information on lubricating the pivoting points of the rear suspension.

Checking the Steering Bearings

How to check for worn or loose steering bearings.

Checking Wheel Bearings

Procedure for checking the front and rear wheel bearings.

Battery Information

Details about the sealed-type battery and its maintenance.

Replacing the Fuse

Instructions for locating and replacing a blown fuse.

Replacing the Headlight Bulb

Step-by-step guide for replacing the headlight bulb.

Replacing Turn Signal and Tail;Brake Light Bulbs

Procedures for replacing turn signal and tail/brake light bulbs.

Motorcycle Support for Maintenance

Precautions and methods for safely supporting the motorcycle.

Front Wheel Service

Instructions for removing and installing the front wheel.

Rear Wheel Service

Instructions for removing and installing the rear wheel.

Troubleshooting Engine Issues

General guidance on diagnosing and resolving common engine problems.

Troubleshooting Chart

A diagnostic flow chart for common starting and running issues.

Motorcycle Care and Storage

Motorcycle Care and Cleaning

Guidelines for washing, cleaning, and protecting the motorcycle's appearance.

Motorcycle Storage Procedures

Instructions for short-term and long-term storage of the motorcycle.

Specifications

Motorcycle Specifications

Technical data and dimensions for the XT500E/XT600E.

Conversion Table

A table for converting metric units to imperial units.

Consumer Information

Identification Numbers Record

Spaces to record key, vehicle, and model identification numbers.

Model Label Information

Location and purpose of the model label for spare parts ordering.

Yamaha XT500E Specifications

General IconGeneral
Displacement499cc
Fuel SystemCarburetor
Fuel System TypeMikuni VM34SS
IgnitionCDI
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Front Tire3.00-21
Engine TypeAir-cooled, 4-stroke, single cylinder, SOHC
Bore x Stroke87.0mm x 84.0mm
Starting SystemKick
Rear SuspensionSwingarm

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