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Yamaha XT600E User Manual

Yamaha XT600E
100 pages
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PRINTED ON RECYCLED PAPER
PRINTED IN JAPAN
2001·70.9×1(E)
!
4PT-28199-E7
OWNERS MANUAL
YAMAHA MOTOR CO., LTD.
XT600E
XT500E

Table of Contents

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Yamaha XT600E Specifications

General IconGeneral
Displacement595 cc
Compression Ratio8.5:1
Cooling systemAir-cooled
Fuel SystemCarburetor
IgnitionCDI
Transmission5-speed
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeDrum
Front Tire90/90-21
Rear Tire120/90-17
Seat Height855 mm
Fuel Capacity15 liters
Engine typeAir-cooled, 4-stroke, SOHC, 4-valve
Rear SuspensionSwingarm
Bore x Stroke95.0 mm x 84.0 mm

Summary

Introduction to Yamaha Motorcycling

Welcome Message and Manual Overview

General welcome and overview of the manual's purpose, benefits, and key information for XT500E/XT600E owners.

Important Manual Information

Understanding Notations and Symbols

Explains the meaning of safety alert symbols, WARNING, CAUTION, and NOTE used for critical information in the manual.

Give Safety the Right of Way

Riding Safety Practices and Protective Gear

Emphasizes safe riding, the importance of protective clothing, and defensive riding techniques for rider safety.

Motorcycle Description

Component Views and Layout

Provides overviews of the motorcycle's left, right, and control/instrument layouts with diagrams.

Left View Component Identification

Details components visible from the left side, including headlight, fuel cock, battery, tool kit, and helmet holder.

Right View Component Identification

Details components visible from the right side, such as air filter element, oil filter cap, and brake pedal.

Handlebar Controls and Instruments

Illustrates and labels the various controls and instruments on the handlebars and dashboard for easy identification.

Instrument and Control Functions

Main Switch and Steering Lock Operation

Explains the functions of the ignition switch (ON, OFF, LOCK, P) and how to lock/unlock steering.

Indicator Lights and Gauges

Describes the purpose of indicator lights (high beam, neutral, turn signal) and the speedometer unit.

Handlebar Switch Operations

Details the functions of handlebar switches for lights, pass, dimmer, turn signal, and horn.

Starting System and Clutch Lever

Explains the operation of the engine stop switch, start switch, and clutch lever, including its safety function.

Pedals and Fuel System Controls

Describes the function and operation of the shift pedal, brake lever, brake pedal, and fuel controls.

Fuel Tank Cap and Fuel Level Check

Provides instructions for fuel cap removal/installation and checking fuel level with safety precautions.

Fuel Cock Operation Modes

Explains the three positions (OFF, ON, RES) of the fuel cock for supplying fuel to the engine.

Helmet Holder and Shock Absorber Adjustment

Explains how to use the helmet holder and adjust the rear shock absorber spring preload.

Sidestand and Ignition Cut-off System

Covers sidestand operation and details about the ignition circuit cut-off system.

Ignition Circuit Cut-off System Function

Explains how the ignition circuit cut-off system prevents starting or stops the engine under specific conditions.

Pre-Operation Checks

Pre-Ride Inspection Checklist

Outlines essential checks before riding, including fuel, engine oil, and brakes, with corresponding page references.

Brake System Pre-Ride Checks

Details checks for front and rear brakes, including operation, fluid levels, and hydraulic systems.

Drivetrain and Tire Pre-Ride Checks

Covers checks for clutch, throttle, control cables, drive chain, wheels, and tires.

Chassis and Electrical System Checks

Includes checks for chassis fasteners, instruments, lights, switches, and the sidestand switch.

Operation and Important Riding Points

Engine Starting Procedures

Guides on how to start the engine, including ignition cut-off system conditions and throttle/choke operation.

Starting a Warm Engine

Outlines the procedure for starting a warm engine, noting the exclusion of the starter (choke).

Gear Shifting Techniques

Explains how to shift gears, including neutral position and cautions against coasting or forced shifting.

Engine Break-in Period Guidelines

Provides guidelines for the critical initial 1,600 km of operation to ensure engine longevity.

Parking Procedures and Safety

Details how to park safely, including engine shutdown and precautions for hot components and stability.

Periodic Maintenance and Minor Repair

Owner's Tool Kit Contents

Lists the tools provided in the owner's kit for basic maintenance and minor repairs.

Periodic Maintenance Schedule

Details maintenance intervals for components based on odometer reading and annual checks.

Cowling and Panel Removal/Installation

Provides instructions for removing and reinstalling body panels and cowlings for maintenance access.

Spark Plug Maintenance Procedures

Guides on checking, inspecting, and replacing the spark plug, including gap specifications.

Engine Oil and Filter Service

Details procedures for checking engine oil level, changing oil, and replacing the oil filter element.

Air Filter Cleaning and Replacement

Explains how to clean the air filter element, emphasizing frequency based on riding conditions.

Valve Clearance Adjustment

Advises on adjusting valve clearance, noting it's a dealer task due to complexity.

Tire Inspection and Air Pressure

Covers checking tire condition, tread depth, and adjusting air pressure based on load and riding conditions.

Clutch Lever Free Play Adjustment

Instructions for adjusting the free play of the clutch lever for optimal operation and safety.

Brake Fluid Level Check and Replacement

Explains how to check brake fluid level, its importance, and when to change fluid and related components.

Drive Chain Slack Adjustment

Details how to check and adjust the drive chain slack to ensure proper operation and prevent damage.

Brake and Shift Pedals Maintenance

Details checks and lubrication for brake and shift pedals and their pivots.

Steering and Wheel Bearing Checks

Explains how to check steering bearings for wear/looseness and wheel bearings for play or smooth rotation.

Battery Information and Fuse Replacement

Provides details on the MF battery and procedures for replacing a blown fuse.

Headlight Bulb Replacement Procedure

Step-by-step instructions for replacing the motorcycle's headlight bulb.

Front Wheel Removal and Installation

Detailed steps for removing and reinstalling the front wheel, including brake and speedometer connections.

Rear Wheel Removal and Installation

Step-by-step instructions for removing and reinstalling the rear wheel, including chain and brake adjustments.

Troubleshooting Guide

Offers a general overview of troubleshooting common issues related to fuel, compression, and ignition.

Troubleshooting Chart for Starting Issues

A flowchart to diagnose starting problems related to fuel, compression, ignition, and battery systems.

Motorcycle Care and Storage

General Motorcycle Cleaning Practices

Provides guidelines on cleaning, washing, and protecting the motorcycle from dirt, rust, and corrosion.

Motorcycle Storage Procedures

Details steps for both short-term and long-term storage, including fuel, battery, and tire protection.

Specifications

Motorcycle Technical Specifications

Lists key technical specifications like dimensions, engine details, oil requirements, and tire sizes.

Metric to Imperial Unit Conversion

Provides a table to convert metric units (torque, weight, speed, distance) to imperial units.

Consumer Information

Vehicle Identification Numbers

Explains how to find and record key identification numbers for parts ordering and registration.

Model Label Information

Guides on locating and recording information from the model label for spare parts and vehicle identification.

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