EasyManua.ls Logo

Yamaha XT660X 2007 Service Manual

Yamaha XT660X 2007
81 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2007
XT660R(W)
XT660X(W)
SUPPLEMENTARY
SERVICE MANUAL
5VK-F8197-E2
Question and Answer IconNeed help?

Do you have a question about the Yamaha XT660X 2007 and is the answer not in the manual?

Yamaha XT660X 2007 Specifications

General IconGeneral
Displacement660 cc
Compression Ratio10.0:1
Fuel SystemFuel Injection
IgnitionTCI
StarterElectric
Transmission5-speed
Final DriveChain
Width865 mm
Fuel Capacity15 liters
Bore x Stroke100 mm x 84 mm
Maximum Power48 PS (35.3 kW) @ 6, 000 rpm
Maximum Torque58.4 Nm (43 lb-ft) @ 5, 250 rpm
Front SuspensionTelescopic fork
Rear SuspensionSwingarm (link suspension)
Rear BrakeSingle disc, 245 mm
Engine TypeLiquid cooled, 4-stroke, single cylinder, SOHC, 4-valves
Rear Tire160/60 R17

Summary

FOREWORD

NOTICE AND MANUAL INFORMATION

NOTICE

Information regarding the manual's production and intended use by qualified mechanics.

IMPORTANT MANUAL INFORMATION

Explains the meaning of symbols used to highlight important information.

HOW TO USE THIS MANUAL

SYMBOLS

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides general specifications like dimensions, wheelbase, and ground clearance.

ENGINE SPECIFICATIONS

Covers engine type, displacement, oil grades, quantity, and oil pump specifications.

CHASSIS SPECIFICATIONS

Covers rear wheel specifications and front tire details like type, size, and pressure.

ELECTRICAL SPECIFICATIONS

Provides system voltage, ignition system type, timing, and advancer type details.

TIGHTENING TORQUE

Specifies tightening torques for engine mounting bolts and O2 sensor components.

CABLE ROUTING

REAR BRAKE HOSE ROUTING (XT660R)

Explains routing for the rear brake hose, ensuring proper contact with the master cylinder.

REAR BRAKE HOSE ROUTING (XT660X)

Details rear brake hose routing for XT660X, ensuring proper contact with the master cylinder.

PERIODIC CHECKS AND ADJUSTMENTS

COWLING AND COVER

Provides steps for removing and installing the motorcycle's cover components.

COWLING

Outlines the procedure for removing and installing the front cowling and related parts.

FUEL TANK

Covers the removal and installation of the fuel tank and its associated components.

ADJUSTING THE DRIVE CHAIN SLACK

Explains how to check and adjust the drive chain slack for proper operation.

CHECKING THE TIRES

Covers checking tire pressure for the XT660R model, including load conditions.

APPROVED TIRE SPECIFICATIONS

Lists approved tire manufacturers, models, and sizes for front and rear wheels.

CHASSIS

REAR WHEEL, BRAKE DISC, AND REAR WHEEL SPROCKET (XT660X)

Provides steps for removing the rear wheel, chain cover, and related components for XT660X.

REAR WHEEL, BRAKE DISC, AND REAR WHEEL SPROCKET (Installing Rear Wheel XT660R)

Covers lubricating and installing the rear wheel components for XT660R.

SWINGARM AND DRIVE CHAIN (XT660X)

Provides steps for removing the swingarm, drive chain, and related parts for XT660X.

ENGINE REMOVAL

EXHAUST PIPES AND MUFFLERS

Provides steps for removing the exhaust pipes, mufflers, and O2 sensor.

CYLINDER HEAD

Covers the removal of the cylinder head, spark plug, and related components.

CYLINDER AND PISTON

Provides steps for removing the cylinder head, cylinder, and piston assembly.

COOLING SYSTEM

RADIATOR (XT660X)

Covers removing the radiator, cap, reservoir, and hoses for XT660X.

FUEL INJECTION SYSTEM

FUEL INJECTION SYSTEM COMPONENTS

Identifies major components of the fuel injection system shown in a diagram.

WIRING DIAGRAM

Presents the comprehensive wiring diagram with component labels and wire color codes.

FAIL-SAFE ACTION TABLE

Lists fault codes, symptoms, fail-safe actions, startability, and driveability.

DIAGNOSTIC MODE

Provides step-by-step instructions for entering and setting up the diagnostic mode.

TROUBLESHOOTING DETAILS

CRANKSHAFT POSITION SENSOR (Fault Code 12)

Provides countermeasures for Fault Code 12 related to the crankshaft position sensor.

INTAKE AIR PRESSURE SENSOR (Fault Codes 13, 14)

Provides countermeasures for Fault Codes 13 & 14 related to the intake air pressure sensor.

THROTTLE POSITION SENSOR (Fault Codes 15, 16)

Provides countermeasures for Fault Codes 15 & 16 related to the throttle position sensor.

SIDE-STAND SWITCH & COOLANT SENSOR (Fault Codes 19, 21)

Covers countermeasures for Fault Codes 19 (Sidestand switch) and 21 (Coolant temp sensor).

INTAKE AIR TEMPERATURE SENSOR (Fault Code 22)

Provides countermeasures for Fault Code 22 related to the intake air temperature sensor.

O2 SENSOR & OVERTURN (Fault Codes 24, 30, 31, 32)

Covers countermeasures for Fault Codes 24, 30, 31, 32 related to O2 sensor and motorcycle overturn.

IGNITION COIL & CUT-OFF SWITCH (Fault Codes 33, 41)

Covers countermeasures for Fault Codes 33 (Ignition coil) and 41 (Lean angle cut-off switch).

SPEED & NEUTRAL SWITCH (Fault Code 42)

Covers countermeasures for Fault Code 42 related to speed and neutral switches.

FUEL VOLTAGE & EEPROM (Fault Codes 43, 44)

Covers countermeasures for Fault Codes 43 (Voltage) and 44 (EEPROM error).

COMMUNICATION ERRORS (Fault Codes Er-1 to Er-4)

Covers countermeasures for communication errors between ECU and meter.

ELECTRICAL SYSTEM

ELECTRICAL COMPONENTS (Identification)

Lists and illustrates electrical components used in the motorcycle system.

WIRING DIAGRAM

Related product manuals