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General| Bore x Stroke | 77.0 mm x 53.6 mm |
|---|---|
| Compression Ratio | 12.7:1 |
| Fuel System | Fuel Injection |
| Ignition | TCI (Transistor Controlled Ignition) |
| Starter | Electric |
| Transmission | 6-speed |
| Final Drive | Chain |
| Front Tire | 120/70-ZR17 |
| Rear Tire | 190/50-ZR17 |
| Seat Height | 835 mm |
| Wheelbase | 1, 415 mm |
| Minimum Ground Clearance | 135 mm |
| Wet Weight | 177 kg |
| Fuel Capacity | 18 liters |
| Engine Type | Liquid-cooled, 4-stroke, DOHC, 4-valve, inline-four |
| Maximum Power | 180 hp (134 kW) @ 12, 500 rpm |
| Maximum Torque | 112.7 Nm @ 10, 000 rpm |
| Front Suspension | 43mm |
| Rear Suspension | Single shock, fully adjustable |
| Front Brakes | Dual 310mm disc |
| Rear Brakes | 220mm disc; single-piston caliper |
Defines symbols used throughout the manual for clarity.
Covers vehicle identification number and model label location for identification.
Highlights key technological features like FI, YCC-T, and YCC-I systems.
Contains crucial notes on part replacement, gaskets, and general handling procedures.
Lists specialized tools required for maintenance and repair procedures.
Provides overall dimensions, weight, and model variants.
Details engine performance, lubrication, and component specifications.
Lists chassis, wheel, tire, brake, suspension, and drive chain specifications.
Covers voltage, ignition, charging, lighting, and starter system specifications.
Specifies critical torque values for engine and chassis fasteners.
Identifies lubrication points and recommended lubricants for engine and chassis.
Illustrates the layout and components of the cooling system.
Provides diagrams showing the correct routing for electrical wires and cables.
Schedule for regular checks and maintenance tasks based on mileage or time intervals.
Covers engine-specific checks, adjustments, and maintenance procedures.
Details maintenance and adjustment procedures for chassis components like brakes and suspension.
Procedures for checking and maintaining various electrical systems and components.
Steps to remove the rider and passenger seats, and battery.
Instructions for removing front and side fairings for access.
Procedure to remove the rear fender.
Steps for removing the air filter case and related intake components.
How to check the intake funnels for damage and proper operation.
Steps for correct installation of the front wheel, including lubrication and tightening.
Steps to remove the rear wheel assembly and associated parts.
Instructions for removing the rear brake disc and sprocket.
Detailed steps for disassembling the rear wheel components.
Inspection of rear wheel, bearings, and tires.
Steps to check the rear wheel drive hub and its dampers.
Guide for inspecting and replacing the rear sprocket.
Method for adjusting the rear wheel's static balance.
Procedures for lubricating and installing the rear wheel.
Steps for removing and replacing the front brake pads.
Procedure for removing the front brake master cylinder.
Instructions for removing the front brake calipers.
Steps to disassemble front brake calipers, including seals and pistons.
How to check front brake discs for thickness and deflection.
Detailed guide for replacing front brake pads.
Steps for removing and replacing rear brake pads.
Procedure for removing the rear brake master cylinder.
Instructions for removing the rear brake calipers.
Steps to disassemble rear brake calipers, including seals and pistons.
How to check rear brake discs for thickness and deflection.
Detailed guide for replacing rear brake pads.
Steps to remove handlebars and associated components.
Instructions for removing handlebar grips and throttle components.
Inspection of handlebars for bends, cracks, or damage.
Steps for installing handlebar switches, master cylinder, and grips.
How to check the steering damper body and rod for damage.
Steps for removing the front fork legs.
Detailed steps for disassembling the front fork legs, including oil drainage.
How to check front fork legs for damage, oil seals, damper rod, and springs.
Procedures for assembling front fork legs with correct oil levels and components.
Steps for installing the front fork legs and adjusting suspension settings.
Steps to remove the lower triple clamp and related parts.
How to check steering head for play, binding, and bearing condition.
Procedures for lubricating and installing steering head components.
Steps to remove the rear shock absorber assembly and its mounting hardware.
Safety precautions and guidelines for handling the rear shock absorber.
Method for safely releasing gas pressure before disposing of a shock absorber.
How to check the shock absorber rod, oil leaks, spring, and bushings.
Procedures for checking the connecting and relay arms for damage.
Steps for lubricating and installing the rear shock absorber assembly.
Steps to remove the swingarm, drive sprocket, and chain.
How to check the swingarm for bends, cracks, and inspect its components.
Procedures for lubricating and installing the swingarm and its bearings.
Steps to remove the drive chain.
How to measure chain length, check stiffness, and clean it properly.
Procedures for checking the rear sprocket for wear or damage.
Steps for lubricating and installing the drive chain and sprocket.
Step-by-step guide for removing the entire engine assembly.
Procedures for reinstalling the engine, including mounting bolts and alignment.
Covers removal, checking, and installation of camshafts and related timing components.
Procedures for removing, checking for warpage, and installing the cylinder head.
Detailed instructions for removing, checking, and installing valves and springs.
Steps for removing and installing the generator rotor and stator.
Procedures for checking and installing the starter clutch assembly.
How to remove, install, and check the crankshaft position sensor.
Procedures for removing, disassembling, and installing the starter motor.
Covers clutch removal, disassembly, checking plates, springs, and installation.
Steps for removing, checking, and installing the shift shaft and stopper lever.
Procedures for removing, disassembling, checking, and assembling the oil pump.
Steps for separating, disassembling, checking, and assembling the crankcase.
Covers crankshaft removal, checking journals, bearings, and installation.
Procedures for removing, disassembling, checking, and installing the transmission gears and shafts.
Steps for removing and installing the radiator and fan.
Procedures for removing and installing the oil cooler.
Steps for removing, checking, and installing the thermostat assembly.
Procedures for disassembling, checking, and assembling the water pump.
Steps for removing and installing the fuel tank and fuel pump.
Procedures for removing, checking, and adjusting throttle bodies and sensors.
How to check the air induction system, including reed valves and air cut-off valve.
Details the ignition system's circuit diagram, troubleshooting, and component checks.
Covers the electric starting system's circuit diagram, operation, and troubleshooting.
Includes circuit diagram, troubleshooting, and battery charging procedures.
Covers circuit diagram, troubleshooting for lights, and beam adjustment.
Details circuit diagram and troubleshooting for turn signals, brake lights, horn, and indicators.
Circuit diagram and troubleshooting for cooling system components like fans and sensors.
Covers circuit diagram, ECU functions, troubleshooting, and diagnostic modes.
Includes circuit diagram and troubleshooting for the fuel pump system.
Details circuit diagram, general information, key registration, and troubleshooting.
Identifies and provides checks for various electrical components.
Basic guide to troubleshooting procedures and referencing manual sections.
Identifies potential causes for engine starting problems across various systems.
Troubleshooting steps for abnormal engine idling speeds.
Addresses causes for reduced engine performance at higher speeds.
Diagnosing and fixing problems with gear shifting.
Troubleshooting steps when the shift pedal is not functioning.
Solutions for transmission issues where gears are not staying engaged.
Common clutch problems such as slipping or dragging and their potential causes.
Troubleshooting steps for engine overheating issues.
Diagnosing and resolving engine overcooling problems.
Addresses causes of reduced braking effectiveness.
Troubleshooting guide for front fork oil leaks and general malfunctions.
Identifies causes for unstable handling, including steering and suspension issues.
Troubleshooting for failures in the lighting and signaling systems.
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