Yamaha XT500 - INSPECTIONS

INSPECTIONS
Inspections
After ali packed parts are installed. check to
see that ali these parts and other parts
(mounted or installed at the Yamaha factory)
are
correctly mounted or
tig htened to specification.
should be started with the
machine.
installed. or
This check-up
front of the
Item
Front
wheel spokes , . ..... .................... ........ . Tens1on
Front
wheel nm ............................ ... Hopping. deflectlon
Front
wheel t1re ............ ....... . ..... . .......... . ........... Tire pressu10
Front
wheel axle nut ...... ... ......... Cotter pin. tightening torquo
Front
wheel axle holder locknuts ....... .... . ....... Tightening torqun
Front
fork pinch bolts .. .. .. . .......... ..... ..... Tightening torquo
Steenng head
locknut ...................... , .... ... Tightenmg torque
Handlebar holder ,
Tightenmg torque
Clutch lever holder . •
........ • .. , ... ...... Tightening torque
Brake
lever holder
........ .... .......... . ... Tightening torque
Front
flasher
lights
Mounting. wiring
Throttle housing ... ..... ............... Position. operation. tightness
Eng1ne mountmg bolts .. .. ............. .. ...... Tightening torque
Carburetor
jomt
Footrests
Tightness
.... Position. t1ghtening torque
Position.
looseness. operation
Change pedal
Brake pedal
Se
at
........ . ..... ....... Position. looseness. operation
...
.. ........ ...... ...... • Mounting. tightening torque
Fuel
tank
Fuel pipe
Mounting
Battery ..... ... . .. ..... ...... ......... .
....
.. . ... ......... Connection
.
Mounting. fluid level. wiring
Rear fender ... ··· u
Taillight
.. . •. Mounting
..... -- .... ..... ....... ........... . Mounting. wiring
Rear flasher lights ... ....... .. ..... ... .. ..... ... Mounting. wiring
Rear shock absorber ........ .. ...... Mounting. tightening torque
Re ar sw1ng arm pivot shaft ......... ___ ........... Tightening torque
Plear axle nut .. .. ..... .. . Cotter pin. tightening torque
Cham puller
.................... .. .... ........ . ......... ..... ....... Locknut
Rear
wheel .
Rear
wheel rim
.................................... Spoke tension
....... .. ...... ..
.......... Hopping. deflect1on
Re ar wheel tire ..................... .......... , , ........... Tire pressure
Engme oil
............... ........... ........ .... .............. Oil level
VERIFICATIONS
V éritications
Après avoir terminé le montage des pièces dé-
tachées emballées
dans la caisse, vérifier si tou-
tes ces pièces, ainsi que les autres pièces
(montées
à l'usine Yamaha) sont correctement
installées
ou serrées. Pour ces vérifications,
commencer par l'avant de la machine.
1 >i·~i~•.nnlion
\(nyon:-. dl' ruuc avant ............ .. ...... , ..... ... ... ... .... ... ..... ... ... Tension
lnnll' dr rtHIL' avant ..... . .... ... .. . ... ... ... ... .... .. ... . .. . .. .. Faux-rond. \'aile
l'Ill' tl avnnl ......... .. -. ....•.... .... ............ ........ ...... Pression de gonflage
l·l·rorr
d'nxl' de roue avant , ..... ... ........... Goupille. couple de serrage
l·t'lllll..,
dl' l'ollier d'axe de roue avan t. ...... ~ .......... Couple de serrage
Boulon.., dt•.., L'olliers de fourche avant ........ ...... .. .. Couple de serrage
h'ltHI dt· lt~ll' de fourche ....... ........................... .. Couple de serrage
(
'nllit'l
tk 1'.11idon ............ ... ....... ............... .. u ..... Couple de serrage
Snpp1111 th- levier d'embrayage .... ..... .. .......... ....... Couple de serrage
S1rppo rt dt· levier de frein , ..... .. ........ ........ ........... Couple de serrage
(
'lq•.r!tllt'Urs avant .. .. ........... ......... u ............ Montage. raccordement
l'oi)•.ru··t• dl's gal et boîtier ..... ....... . Position. fonctionnement. serrage
Boult IlL'. dL' 111ontagc du moteur .......... ... ............ . Couple de serrage
Ral'l'tud
... dl' carburateur .... .. ...... . .... ........ ... .. .... .......... .... .. . Serrage
Rt'[Hl'.t' pil'ds ...... ... u . . ........ .. .. ...... ......... Position. couple de serrage
Pl·dalt·
til- o..,l•lectcur de vitesse .. .... .. Position. serrage, fonctionnement
Pl·dnk dl'
l'rl'ill .... ... .. ................. ... Position. serrage. fonctionnement
Sdl<- .... ........ .. ... ....... ... ....... ....... ...... ........ Montage. pivots. agrafes
J{l·sl'r VtlÎ r d'essence .................... ........ .. ...................... ..... Montage
luvonrtt·ril' d\·ssencc
................... .. ..... .......... . ....... ....... Connexions
llnll<'l'il' .............. Montage. niveau d'électrolyte, raccordement
< im dl· bouL' arrière ............... ... .. .. .............. ..................... Montage
l:l'll ;uril·rl'
.............. .... ..... .. n .. .. . .. .. ........... Montage. raccordement
(
'lignoiL'Urs nrriërc ...
.. ... ............ ........ ......... Montage, raccordement
Amortisseurs arriërc
.. .. .... .. .... .. .... .... .. .. Montage, couple de serrage
A.xl' drs bras oscillants arrière .... ... ....... ............ .. Couple de serrage
l;crou d'axe de roue arrière .............. ..... Goupille. couple de serrage
'J endcurs de chaine . .. .. ..... ........ .. ..... .. ...... . ........ Ecrous de blocage
Roue arril:re ....
... ......... .... .... ... ......... .... ........... Tension des rayons
Jante dr roue arrière
..... .... ... ....... ........ .. .............. Faux-rond. \'Oile
Pneu nrriërc . ........ . ..... ..... .. .. .... ......... ...... ....... Pression de gonflage
lluilc
n1oteur .. ..
..... ................ ..................... ........... .. ...... ... Niveau
PRÜFUNGEN
Prüfungen
Nachdem alle mitgelieferten Teile eingebaut
wurden. unbedingt überprüfen. ob alle werks-
seitig bzw. neu angebrachten Teile richtig sit-
zen und
mit dem entsprechenden Anzugsmo-
ment festgezogen sind. Dieser Überprüfung
sollte an der Vorderseite der Maschine be-
gonnen werden.
Benennung
Vorderradspeichen ... .
.... .. . .......................................... Spannung
Vorderradfelge
.. ,_ .. _., __ .. ...... .. .. .. .. .................... Schlag. Rundlauf
Vorderradreifen
.. ...... ....... .......... ........ .... ................... Reifendruck
Vorderachsmutter ................................... Splint. Anzugsmoment
Achshaltermuttern .............................................. Anzugsmoment
G abelklem mschruaben ..................... . .. .. .............. Anzugsmoment
Lenkerkopf-Sicherungsmutter ... ...... ............. ........ Anzugsmoment
Lenkerhalter ..................................... ..... .... . ........ Anzugsmoment
Kupplungshebelhalter ..................................... .. .. Anzugsmoment
Bremshebelhalter ..... ........ ...... .... ..... .... .............. Anzugsmoment
Vordere Blinkleuchten ........ .. ........ . ....... Befestigung, Verdrahtung
Gasdrehgriffgehiiuse .. .. ...... .. ...... Position. Funktionsweise. Anzug
Motorbefestigungsschrauben ....................... ....... Anzugsmoment
Vergaserverbindung ............... ............. .... .. . ............. ......... Anzug
Fuf.Srasten ................................ .... .. . .. .. Position. Anzugsmoment
Fuf.\schalthebel ................ .... Position. Lockerung, Funktionsweise
Fuf.\bremshebel ......
..... ...... .. Position, Lockerung, Funktionsweise
Sitz
........................................... ..... Befestigung. Anzugsmoment
Kraftstofftank ....... .. ..................................... . .. ....... ... Befestigung
Kraftstoffleitung .. ...... . .................................. ... ............ Anschluf.\
Batterie
............................ Befestigung, Siiurestand, Verdrahtung
Hinterrad-Kotflügel ............ .................. ...... ........... .... Befestigung
Schluf.Sieuchte .....
...... .. ........................ . Befestigung. Verdrahtung
Hintere Blinkleuchten ........................... Befestigung, Verdrahtung
Hinterrad-Stof.\diimpfer ........... ..... .. Befestigung, Anzugsmoment
Drehzapfen der Hinterradschwinge ............. ..... .... Anzugsmoment
Hinterachsmutter .. .................................. . Splint. Anzugsmoment
Kettenspanner ....................... . ........................ . Sicherungsmutter
H interrad . ............ ..... .............................. .. .... Speichenspannung
Hinterradfelge .................................................. Schlag. Rundlauf
H interradreifen
........................... ....... ....... . .. ............ Reifendruck
Motorôl ...... . ......................... . ..... ... .. ... ..... .. ....... ....... ...... Dl stand
33