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Yamaha XV19SW User Manual

Yamaha XV19SW
444 pages
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Table of Contents

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Yamaha XV19SW Specifications

General IconGeneral
BrandYamaha
ModelXV19SW
CategoryMotorcycle
LanguageEnglish

Summary

How to Use This Manual

Symbols

General Information

Identification

Locates the unique VIN stamped on the steering head pipe and the model label on the frame.

Features

Provides an outline of the Fuel Injection (FI) system and its components.

Important Information

Covers critical preparation steps for removal and disassembly.

Checking the Connections

Details the procedure for checking electrical leads, couplers, and connectors.

Special Tools

Lists necessary special tools with part numbers and reference pages.

Specifications

General Specifications

Provides basic vehicle dimensions, weight, and model information.

Engine Specifications

Details engine type, displacement, fuel, and oil specifications.

Chassis Specifications

Covers frame, wheels, tires, brakes, steering, and suspension details.

Electrical Specifications

Lists voltage, ignition, ECU, coils, battery, and lighting specifications.

Tightening Torques

Specifies general and specific tightening torques for fasteners.

Lubrication Points and Lubricant Types

Details lubrication points for engine and chassis components.

Lubrication System Chart and Diagrams

Provides diagrams illustrating the engine oil and general lubrication systems.

Cable Routing

Details the correct routing and fastening of wire harnesses and cables.

Periodic Checks and Adjustments

Periodic Maintenance

Includes maintenance charts for emission control and general services.

Engine

Covers valve clearance adjustment, throttle body synchronization, and spark plug checks.

Chassis

Details brake adjustments, fluid levels, tire checks, and suspension maintenance.

Electrical System

Covers checks and replacements for battery, fuses, relays, and switches.

Engine

Engine Removal

Step-by-step procedure for removing the engine, muffler, and exhaust pipes.

Camshafts

Details camshaft removal, inspection, and installation procedures.

Cylinder Heads

Covers cylinder head removal, inspection, and installation.

Valves and Valve Springs

Explains valve removal, inspection, and installation procedures.

Cylinders and Pistons

Provides procedures for removing, checking, and installing cylinders and pistons.

Clutch

Details clutch cover, master cylinder, release cylinder, and clutch assembly service.

Shift Shaft

Covers shift shaft and stopper lever removal, check, and installation.

Generator and Starter Clutch

Explains stator coil, generator rotor, and starter clutch removal and installation.

Electric Starter

Provides procedures for starter motor removal, disassembly, and checking.

Transfer Gear Case

Covers middle driven shaft, gear case, and oil pump service.

Crankcase

Details crankcase separation, inspection, and assembly procedures.

Oil Pump

Explains oil pump removal, disassembly, inspection, and assembly.

Crankshaft

Covers crankshaft removal, connecting rod service, and crankshaft assembly.

Transmission

Details transmission, shift drum, shift forks, main and drive axle service.

Fuel System

Fuel Tank

Covers fuel tank and fuel pump removal, checking, and installation.

Throttle Bodies

Explains rollover valve, pressure regulator, throttle body, and intake manifold service.

ISC (Idle Speed Control) Unit

Details the removal and checking of the ISC unit system.

Electrical System

Ignition System

Includes circuit diagram and troubleshooting for ignition system failures.

Electric Starting System

Provides circuit diagram, system operation, and troubleshooting for starting issues.

Charging System

Includes circuit diagram and troubleshooting for charging system problems.

Lighting System

Provides circuit diagram and troubleshooting for lighting system failures.

Signaling System

Includes circuit diagram and troubleshooting for signaling system issues.

Fuel Injection System

Details circuit diagram, ECU self-diagnostics, and troubleshooting.

Fuel Pump System

Includes circuit diagram and troubleshooting for the fuel pump system.

Electrical Components

Identifies and provides checks for various electrical components.

Troubleshooting

General Information

Provides a general guide for basic troubleshooting procedures.

Starting Failures

Lists common causes for engine starting failures.

Incorrect Engine Idling Speed

Identifies potential causes for improper engine idling speed.

Poor Medium and High-Speed Performance

Lists potential causes for poor vehicle performance at various speeds.

Faulty Gear Shifting

Details common issues related to gear shifting problems.

Shift Pedal Does Not Move

Troubleshoots issues where the shift pedal is immobile.

Jumps Out of Gear

Addresses problems where the transmission disengages from gear.

Faulty Clutch

Covers issues related to clutch slippage and dragging.

Overheating

Lists potential causes and remedies for engine overheating.

Poor Braking Performance

Identifies common causes for inadequate braking performance.

Faulty Front Fork Legs

Details common problems and causes for front fork leg malfunctions.

Unstable Handling

Lists factors contributing to unstable vehicle handling.

Faulty Lighting or Signaling System

Troubleshoots issues with headlights, turn signals, brake lights, and horns.

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