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Yamaha YFM 90 2021 User Manual

Yamaha YFM 90 2021
126 pages
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DIC183
YFM90R
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
BD3-F8199-65
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.

Table of Contents

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Yamaha YFM 90 2021 Specifications

General IconGeneral
BrandYamaha
ModelYFM 90 2021
CategoryOffroad Vehicle
LanguageEnglish

Summary

INTRODUCTION

Important Safety Messages

Key safety advice for operating the ATV, emphasizing manual study and warnings.

Note to Parents on Child Operation

Guidance for parents on ATV safety for children, stressing supervision and assessment.

IMPORTANT MANUAL INFORMATION

Understanding Safety Symbols and Notations

Explains the safety alert symbol, "WARNING", "NOTICE", and "TIP" notations for safe operation.

IMPORTANT NOTICE

ATV Usage Restrictions

States the ATV is for competition use on closed courses only and not for general public use.

VEHICLE IDENTIFICATION

Vehicle Identification Numbers

Details on locating and recording vehicle identification and model label information.

LOCATION OF WARNING AND SPECIFICATION LABELS

Label Identification and Importance

Emphasizes understanding all labels for safe operation and advises on label replacement.

SAFETY INFORMATION

Critical ATV Operating Safety

Lists key safety warnings including proper instruction, speed, terrain, PPE, and substance use.

Safe Riding Practices and Techniques

Provides essential riding practices like speed control, terrain awareness, and proper technique.

DESCRIPTION

ATV Component Identification

Illustrates and labels key components visible from the left and right sides of the ATV.

Controls and Instruments

Handlebar Control Layout

Illustrates and labels the various controls located on the handlebars of the ATV.

INSTRUMENT AND CONTROL FUNCTIONS

Main Switch and Indicator Lights

Explains the ON/OFF positions of the main switch and the function of indicator lights.

Handlebar Switches

Engine Stop, Start, and Throttle Controls

Details the operation of engine stop, start switches, and the throttle lever.

Speed Limiter

Adjusting Vehicle Speed Limiter

Details how to adjust the vehicle speed limiter screw to control maximum speed and power.

Brake Levers and Parking Brake

Front, Rear, and Parking Brake Operation

Explains the operation of front, rear, and parking brake levers for control and securing the ATV.

Drive Select Lever

Shifting Transmission Positions

Explains the function of the drive select lever for shifting between forward, neutral, and reverse.

Kickstarter

Using the Kickstarter for Starting

Details the procedure for using the kickstarter to start the engine, especially when the battery is low.

Fuel Tank Cap

Refueling Safety and Precautions

Provides crucial safety instructions for refueling to prevent fires and explosions.

Fuel

Fuel Level Check and Refueling Procedure

Advises checking fuel level and proper refueling procedures to avoid spills and damage.

Recommended Fuel

Fuel Type, Octane, and Ethanol Requirements

Specifies recommended unleaded gasoline types, octane ratings, and ethanol content limits.

Fuel Cock

Fuel Cock Lever Positions and Operation

Explains the OFF, ON, and RES positions of the fuel cock lever and their functions.

Starter (Choke)

Using the Starter (Choke) Lever

Describes how to use the starter (choke) lever to enrich the air-fuel mixture for cold starts.

Seat and Shock Absorbers

Seat Removal/Installation and Shock Preload Adjustment

Covers seat access and adjusting front shock absorber spring preload for ride comfort.

PRE-OPERATION CHECKS

Essential Pre-Ride Inspections

Covers critical checks for fuel, engine oil, transmission, and brakes before operating the ATV.

Pre-Ride Checks: Drivetrain and Chassis

Checking Throttle, Cables, Chain, Tires, and Brakes

Ensures smooth operation of throttle, cables, drive chain, tires, and brake levers.

Chassis Fasteners and Instruments Check

Verifies chassis fastener tightness and instrument/switch functionality.

Pre-Operation Checks: Systems

Fuel, Oil, Transmission, and Brake Checks

Covers checks for fuel, engine oil, transmission, and brake system operation.

Throttle, Drive Chain, and Tire Checks

Ensures proper operation of throttle, drive chain condition, and tire specifications.

Tire Pressure

Checking and Adjusting Tire Pressure

Details how to check and adjust tire air pressure correctly for optimal performance and safety.

Tire Information and Aftermarket Tires

Approved Tire Specifications and Warnings

Lists approved tire sizes and warns against using non-approved aftermarket tires.

OPERATION

Starting a Cold Engine

Provides a step-by-step guide for starting the engine when it is cold.

Starting a Warm Engine and Driving in Reverse

Warm Engine Start and Reverse Operation

Explains starting a warm engine and procedures/warnings for shifting into and operating in reverse.

Engine Break-in

Critical Break-in Procedures for New Engines

Outlines essential engine break-in procedures for the first 320 km or 20 hours of operation.

Parking Procedures

Standard and Slope Parking Safety

Details standard parking steps and specific safety precautions for parking on inclines.

Accessories and Modifications

Genuine vs. Aftermarket Accessories

Recommends genuine accessories and warns about potential hazards of aftermarket parts.

Loading and Weight Limits

Maximum Load Capacity and Safe Loading

Specifies the maximum load capacity and guidance for securely loading cargo and accessories.

RIDING YOUR ATV

General Riding Introduction

Provides an overview of general riding instructions suitable for all types of riding.

GETTING TO KNOW YOUR ATV

Familiarization and Skill Development

Stresses familiarizing with the ATV and practicing techniques before attempting difficult maneuvers.

Rider Training and Safe Operation

Advises rider training, riding within skill limits, and avoiding excessive speed.

ATV Age Restrictions

Critical Safety for Young Operators

Explicitly warns against operation by children under 10 and notes risks with larger engine sizes.

Apparel and Personal Protective Equipment

Essential Protective Gear and Warnings

Lists mandatory protective gear and highlights risks of not using a helmet or eye protection.

Impaired Operation Risks

Warns against operating the ATV under the influence of alcohol or drugs due to impaired judgment.

Pre-Operation Checks

Importance of Pre-Ride Inspections

Stresses inspecting the ATV before riding to ensure safe operating condition.

Using Speed Limiters for Beginners

Explains speed limiter function and recommends use for new riders to limit speed and power.

Loading and Accessories Safety

Safe Loading Practices and Accessory Caution

Advises on safe loading and cautious use of accessories, noting potential handling changes.

Modifications and Accessories

Risks of Improper Modifications

Warns against improper installation or use of accessories, citing potential handling changes.

Exhaust System Safety

Fire and Burn Hazards from Exhaust

Warns about fire hazards near the hot exhaust and burn risks from touching it.

WHERE TO RIDE SAFELY

Avoiding Paved Surfaces and Roads

Strongly warns against riding on paved surfaces due to severe impact on handling and control.

Riding on Unpaved Public Roads

Discusses riding on unpaved public roads, emphasizing local laws and other vehicles.

Riding in Rough Terrain

Caution on Rough, Slippery, and Loose Terrain

Advises caution on rough, slippery, or loose terrain, stressing skill development and hazard awareness.

Riding Area Guidelines

Respecting Property Rights and Areas

Instructs not to ride in posted "no trespassing" areas or on private property without permission.

TURNING YOUR ATV

Proper Turning Techniques and Body Positioning

Details proper turning procedures, emphasizing low speeds, body positioning, and throttle control.

CLIMBING UPHILL

Safe Uphill Climbing Procedures

Explains how to climb hills safely, including weight shift, throttle control, and terrain assessment.

RIDING DOWNHILL

Safe Downhill Riding Procedures

Provides guidelines for descending hills safely, focusing on weight shift, speed, and braking.

CROSSING A SLOPE

Traversing Sloping Surfaces Safely

Details how to cross slopes safely, including weight positioning and steering adjustments.

CROSSING THROUGH SHALLOW WATER

Water Crossing Safety and Post-Crossing Checks

Advises on safe water crossing, path selection, and post-crossing checks for brakes and air filter.

RIDING OVER ROUGH TERRAIN

Navigating Obstacles and Rough Terrain Safely

Provides guidance on riding over obstacles and rough terrain, emphasizing caution and proper procedures.

SLIDING AND SKIDDING

Controlling Skidding and Sliding

Explains how to control skidding and sliding, and practice safe techniques on various surfaces.

PERIODIC MAINTENANCE AND ADJUSTMENT

Importance of Regular Maintenance and Safety

Highlights the importance of inspection, adjustment, and lubrication for safety and efficiency.

Maintenance Service Safety Warnings

Warns about potential hazards when performing maintenance on a running or hot engine.

Owner's Manual and Tool Kit

Manual and Tool Kit Storage

Instructs on where to store the owner's manual and the provided tool kit.

Periodic Maintenance: Emission Control System

Emission Control System Maintenance Schedule

Provides a schedule for checking and maintaining emission control system components.

Periodic Maintenance: General Maintenance and Lubrication

General Maintenance and Lubrication Schedule

Details the schedule for general maintenance and lubrication of various ATV parts.

Checking the Spark Plug

Spark Plug Inspection and Removal

Details spark plug removal and inspection for engine condition diagnosis.

Engine Oil

Spark Plug Specifications and Engine Oil Level Check

Lists spark plug specs and introduces engine oil level checking.

Checking Engine Oil Level

Engine Oil Level Check Procedure

Details the steps for accurately checking the engine oil level using the dipstick.

Changing Engine Oil

Engine Oil Change Procedure and Safety

Provides a step-by-step guide for draining, cleaning the strainer, and refilling engine oil.

Why Yamalube

Yamalube Oil Benefits and Recommendations

Explains the benefits and development of Yamalube engine oils for Yamaha engines.

Transmission Oil

Transmission Oil Change Procedure

Details the steps for changing the transmission oil, including draining and refilling.

Cleaning the Air Filter Element

Air Filter Cleaning Procedure and Solvent Warning

Outlines cleaning the air filter element, including safety warnings for solvents.

Cleaning the Spark Arrester

Spark Arrester Cleaning Procedure

Describes how to remove and clean the spark arrester to remove carbon deposits.

Carburetor and Engine Idling Speed Adjustment

Carburetor Adjustment Warnings and Idling Speed

Warns about carburetor adjustment complexity and details idling speed check/adjustment.

Adjusting Throttle Lever Free Play

Throttle Lever Free Play Adjustment Procedure

Explains how to adjust the throttle lever free play for proper operation and safety.

Valve Clearance and Brake Service

Valve Clearance Adjustment and Brake Service

Notes valve clearance requires dealer service and brake service needs professional knowledge.

Checking Brake Shoe Wear

Front and Rear Brake Shoe Wear Checks

Explains how to check front and rear brake shoe wear by examining adjusting bolt/nut positions.

Adjusting Front Brake Lever Free Play

Front Brake Lever Free Play Adjustment Procedure

Details the steps to adjust the free play in the front brake lever for optimal control.

Adjusting Rear Brake Lever Free Play

Rear Brake Lever Free Play Adjustment Procedure

Explains how to adjust the free play in the rear brake lever for proper braking.

Drive Chain Slack

Checking and Adjusting Drive Chain Slack

Details how to check and adjust the drive chain slack to the correct tension.

Lubricating the Drive Chain

Drive Chain Lubrication Procedure and Warnings

Provides instructions on cleaning and lubricating the drive chain, including warnings about lubricants.

Cables and Brake Levers Maintenance

Control Cable and Brake Lever Pivot Lubrication

Emphasizes checking control cables and lubricating brake lever pivots for smooth operation.

Wheel Hub Bearings and Front Arm Pivots

Wheel Hub Bearing Inspection and Pivot Lubrication

Covers checking wheel hub bearings and lubricating front arm pivots.

Front Knuckle Pivots and Steering Shaft

Lubricating Front Knuckle Pivots and Steering Shaft

Details lubrication of front knuckle pivots and steering shaft (dealer recommended).

Battery

Battery Maintenance, Charging, and Handling

Covers battery maintenance, lead connection checks, cleaning, and recharging.

Replacing the Fuse

Fuse Replacement Procedure and Safety

Details fuse replacement, emphasizing correct amperage and safety warnings.

Removing a Wheel

Wheel Removal Procedure

Outlines the steps to safely remove a wheel from the ATV.

Installing a Wheel

Wheel Installation Procedure and Tightening

Describes the correct procedure for installing a wheel, including bolt tightening.

Troubleshooting

General Troubleshooting Guidance and Part Usage

Provides general advice for troubleshooting issues and stresses using genuine Yamaha parts.

Troubleshooting Chart

Fuel, Battery, Ignition, and Compression Issues

Guides through troubleshooting common engine starting problems related to fuel, battery, ignition, and compression.

CLEANING AND STORAGE

ATV Cleaning Procedures and Warnings

Details thorough ATV cleaning, including warnings about water pressure and brake checks.

Storage Procedures

Short-Term and Long-Term Storage

Provides guidance for short-term storage and detailed preparation steps for long-term storage.

SPECIFICATIONS

ATV Dimensions, Weight, and Engine Specs

Lists physical dimensions, weight, loading capacities, and engine specifications of the ATV.

Electrical System and Emissions

Electrical System Specs and CO2 Emissions Statement

Details electrical system components and provides a CO2 emissions statement for Europe.

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