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Yamaha YFM250RX 2008 User Manual

Yamaha YFM250RX 2008
311 pages
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SERVICE MANUAL
YFM250RX
4D3-28197-10LIT-11616-21-22
2008

Table of Contents

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Yamaha YFM250RX 2008 Specifications

General IconGeneral
BrandYamaha
ModelYFM250RX 2008
CategoryOffroad Vehicle
LanguageEnglish

Summary

General Information

Machine Identification

Details on identifying the vehicle and model label for parts.

Important Information

Guidelines for removal, disassembly, and replacement parts.

Special Tools

List and illustration of specialized tools for tune-up and assembly.

Specifications

General Specifications

Overview of model codes, dimensions, weight, engine, fuel, and tires.

Engine Specifications

Detailed technical data for engine components like cylinder, camshaft, and valves.

Chassis Specifications

Technical data for chassis elements: suspension, wheels, brakes, and drive chain.

Electrical Specifications

Technical data for the vehicle's electrical system components.

Tightening Torques

Specifications for tightening engine and chassis fasteners.

Periodic Checks and Adjustments

Periodic Maintenance Chart

Scheduled maintenance intervals for emission control system.

General Maintenance and Lubrication Chart

Routine checks, lubrication points, and service intervals for various components.

Seat, Fenders and Fuel Tank

Procedures for removing and installing seat, front fender, and fuel tank.

Engine Adjustments

Procedures for adjusting valve clearance, idling speed, and throttle play.

Brake System Checks

Procedures for adjusting brakes, checking fluid levels, and pads.

Electrical System Checks

Procedures for checking and charging the battery and fuses.

Engine Service

Engine Removal

Steps for removing the engine, including exhaust and mounting bolts.

Cylinder Head Service

Procedures for removing, checking, and installing the cylinder head.

Rocker Arm and Camshaft Service

Steps for removing, checking, and installing rocker arms and camshaft.

Valves and Valve Springs Service

Procedures for removing, checking, and installing valves and springs.

Cylinder and Piston Service

Steps for removing, checking, and installing cylinder and piston components.

Clutch Service

Procedures for removing, checking, and installing clutch components.

Oil Pump and Balancer Weight Gear Service

Steps for servicing oil pump and balancer weight gear assemblies.

Shift Shaft Service

Procedures for removing, checking, and installing the shift shaft.

Pickup Coil Rotor and Starter Clutch Service

Steps for removing, checking, and installing pickup coil rotor and starter clutch.

Crankcase Service

Procedures for separating, disassembling, checking, and assembling the crankcase.

Crankshaft Assembly Service

Steps for removing, checking, and installing the crankshaft assembly.

Transmission Service

Procedures for removing, disassembling, checking, and installing the transmission.

Carburetor Service

Carburetor Removal and Disassembly

Steps for removing and disassembling the carburetor.

Carburetor Checking

Procedures for checking carburetor components like float and jets.

Carburetor Assembly

Steps for assembling the carburetor, including float height adjustment.

Chassis Service

Wheels Service

Procedures for removing, checking, and installing front and rear wheels.

Rear Axle and Hub Service

Steps for removing, checking, and installing the rear axle and hub.

Brake System Service

Procedures for front/rear brake pads, master cylinders, and calipers.

Steering System Service

Procedures for handlebar, steering stem, and tie-rod maintenance.

Front Suspension Service

Steps for servicing front arms and shock absorbers.

Rear Suspension and Drive Chain Service

Procedures for rear shock, swingarm, and drive chain maintenance.

Electrical System Service

Electrical Components Overview

Identification of key electrical system components.

Switch Continuity Checks

Procedure to check switch continuity using a pocket tester.

Bulb and Bulb Socket Checks

Procedures for checking bulb and socket condition and continuity.

Ignition System Troubleshooting

Troubleshooting steps for ignition system failures like no spark.

Electric Starting System Troubleshooting

Troubleshooting steps for starter motor and related circuit failures.

Charging System Troubleshooting

Troubleshooting steps for battery not charging issues.

Lighting System Troubleshooting

Troubleshooting steps for headlight, tail, and brake light failures.

Signal System Troubleshooting

Troubleshooting steps for brake lights and indicator lights.

Troubleshooting Guide

Starting Failure/Hard Starting

Identifies potential causes for starting issues in fuel, electrical, and compression systems.

Performance Issues

Troubleshooting for poor idle, medium, and high-speed performance.

Gear Shifting and Clutch Problems

Diagnosing issues with faulty gear shifting, clutch slipping, or dragging.

Overheating and Brake Faults

Troubleshooting for overheating and poor braking effects.

Handling and Lighting System Issues

Diagnosing unstable handling and lighting system failures.

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