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Yamaha YFM45FAT - User Manual

Yamaha YFM45FAT
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YFM45FAT
YFM450FAT
5ND2-AE3
SUPPLEMENTARY
SERVICE MANUAL

Table of Contents

Questions and Answers

Summary

FOREWORD

HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

Explains the structure and organization of the service manual content.

EXPLODED DIAGRAMS

Details the use and interpretation of exploded diagrams for parts identification and procedures.

ILLUSTRATED SYMBOLS

GENERAL SPECIFICATIONS

MAINTENANCE SPECIFICATIONS

ENGINE

Provides engine-related maintenance specifications, including carburetor settings and tightening torques.

CHASSIS SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

CABLE ROUTING

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

Introduces the chapter's purpose: performing recommended checks and adjustments.

PERIODIC MAINTENANCE;LUBRICATION

Outlines recommended periodic maintenance and lubrication intervals.

SEAT, CARRIERS, FENDERS AND FUEL TANK

FRONT CARRIER, FRONT BUMPER AND FRONT FENDER

Details removal and installation of front carrier, bumper, and fender parts.

ADJUSTING THE REAR BRAKE

FINAL GEAR OIL AND DUST BOOT CHECKS

CHECKING THE FINAL GEAR OIL LEVEL

Procedure for checking the final gear oil level.

CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS

Procedure for checking constant velocity joint dust boots.

ADJUSTING THE REAR SHOCK ABSORBERS

MIDDLE GEAR

MIDDLE DRIVEN SHAFT

Explains the removal and installation of the middle driven shaft.

TROUBLESHOOTING DRIVE TRAIN

FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR

MEASURING AND ADJUSTING THE DIFFERENTIAL GEAR LASH

Step-by-step procedure for measuring and adjusting differential gear lash.

REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR AND DRIVE SHAFT

ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS

DISASSEMBLING THE FINAL DRIVE GEAR

CHECKING THE FINAL DRIVE GEAR

REPLACING THE FINAL DRIVE ROLLER BEARING

REPLACING THE FINAL DRIVE PINION GEAR AND BEARING

POSITIONING THE FINAL DRIVE PINION GEAR

MEASUREMENT AND ADJUSTING THE FINAL GEAR LASH

Ring gear thrust clearance adjustment

Ring gear stopper adjustment

ASSEMBLING THE FINAL DRIVE GEAR

FRONT AND REAR WHEELS

REAR WHEELS

Specifics on removing and installing the rear wheels and associated parts.

INSTALLING THE REAR BRAKE DISC

INSTALLING THE REAR WHEEL HUBS

FRONT AND REAR BRAKES

REAR BRAKE PADS

Details the process of removing and replacing the rear brake pads.

REAR BRAKE CALIPER

Disassembling the rear brake caliper

INSTALLING THE REAR BRAKE CALIPER

FRONT ARMS AND FRONT SHOCK ABSORBERS

Removing the front arms and front shock absorbers

Details the steps for removing front suspension arms and shock absorbers.

REAR KNUCKLES AND STABILIZER

Removing the rear knuckles and stabilizer

Step-by-step guide for removing rear suspension knuckles and the stabilizer.

CHECKING THE REAR KNUCKLES

CHECKING THE STABILIZER

REAR ARMS AND REAR SHOCK ABSORBERS

Removing the rear arms and rear shock absorbers

Details the steps for removing rear suspension arms and shock absorbers.

CHECKING THE REAR ARMS

INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBERS

YFM45 FAT;YFM450 FAT WIRING DIAGRAM

Summary

FOREWORD

HOW TO USE THIS MANUAL

MANUAL ORGANIZATION

Explains the structure and organization of the service manual content.

EXPLODED DIAGRAMS

Details the use and interpretation of exploded diagrams for parts identification and procedures.

ILLUSTRATED SYMBOLS

GENERAL SPECIFICATIONS

MAINTENANCE SPECIFICATIONS

ENGINE

Provides engine-related maintenance specifications, including carburetor settings and tightening torques.

CHASSIS SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

CABLE ROUTING

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

Introduces the chapter's purpose: performing recommended checks and adjustments.

PERIODIC MAINTENANCE;LUBRICATION

Outlines recommended periodic maintenance and lubrication intervals.

SEAT, CARRIERS, FENDERS AND FUEL TANK

FRONT CARRIER, FRONT BUMPER AND FRONT FENDER

Details removal and installation of front carrier, bumper, and fender parts.

ADJUSTING THE REAR BRAKE

FINAL GEAR OIL AND DUST BOOT CHECKS

CHECKING THE FINAL GEAR OIL LEVEL

Procedure for checking the final gear oil level.

CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS

Procedure for checking constant velocity joint dust boots.

ADJUSTING THE REAR SHOCK ABSORBERS

MIDDLE GEAR

MIDDLE DRIVEN SHAFT

Explains the removal and installation of the middle driven shaft.

TROUBLESHOOTING DRIVE TRAIN

FRONT CONSTANT VELOCITY JOINTS AND DIFFERENTIAL GEAR

MEASURING AND ADJUSTING THE DIFFERENTIAL GEAR LASH

Step-by-step procedure for measuring and adjusting differential gear lash.

REAR CONSTANT VELOCITY JOINTS, FINAL DRIVE GEAR AND DRIVE SHAFT

ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS

DISASSEMBLING THE FINAL DRIVE GEAR

CHECKING THE FINAL DRIVE GEAR

REPLACING THE FINAL DRIVE ROLLER BEARING

REPLACING THE FINAL DRIVE PINION GEAR AND BEARING

POSITIONING THE FINAL DRIVE PINION GEAR

MEASUREMENT AND ADJUSTING THE FINAL GEAR LASH

Ring gear thrust clearance adjustment

Ring gear stopper adjustment

ASSEMBLING THE FINAL DRIVE GEAR

FRONT AND REAR WHEELS

REAR WHEELS

Specifics on removing and installing the rear wheels and associated parts.

INSTALLING THE REAR BRAKE DISC

INSTALLING THE REAR WHEEL HUBS

FRONT AND REAR BRAKES

REAR BRAKE PADS

Details the process of removing and replacing the rear brake pads.

REAR BRAKE CALIPER

Disassembling the rear brake caliper

INSTALLING THE REAR BRAKE CALIPER

FRONT ARMS AND FRONT SHOCK ABSORBERS

Removing the front arms and front shock absorbers

Details the steps for removing front suspension arms and shock absorbers.

REAR KNUCKLES AND STABILIZER

Removing the rear knuckles and stabilizer

Step-by-step guide for removing rear suspension knuckles and the stabilizer.

CHECKING THE REAR KNUCKLES

CHECKING THE STABILIZER

REAR ARMS AND REAR SHOCK ABSORBERS

Removing the rear arms and rear shock absorbers

Details the steps for removing rear suspension arms and shock absorbers.

CHECKING THE REAR ARMS

INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBERS

YFM45 FAT;YFM450 FAT WIRING DIAGRAM

Yamaha YFM45FAT Specifications

General IconGeneral
BrandYamaha
ModelYFM45FAT
CategoryOffroad Vehicle
LanguageEnglish

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