Yamaha YX600 - Brake Light Does Not Work; Neutral Indicator Light Does Not Come on

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How to Use this Manual2
Illustrated Symbols3
Index4
General Information: Table of Contents5
Vehicle Identification Number6
Engine Serial Number6
All Replacement Parts7
Gasket, Oil Seals and O-Rings7
Lock Washers/Plates and Cotter Pins7
Bearings and Oil Seals7
Special Tools: for Tune up8
Special Tools: for Engine Service9
Special Tools: for Chassis Service12
Special Tools: for Electrical Components12
Periodic Inspections and Adjustments: Table of Contents13
Periodic Inspections and Adjustments15
Maintenance Intervals Chart15
Periodic Maintenance Emission Control System15
General Maintenance/Lubrication16
Engine: Valve Clearance Adjustment18
Valve Clearance Measurement Steps19
Valve Clearance Adjustment Steps20
Valve Clearence Intake/Exhaust22
Cam Chain Adjustment23
Pad Number Verification Steps23
Carburetor Synchronization24
Carburetor Adjustment Steps25
Idle Speed Adjustment26
Engine Oil Level Inspection26
Engine Oil Replacement: Without Filter Change27
Engine Oil Replacement: with Filter Change28
Clutch Lever Free Play Adjustment30
Compression Pressure Measurement30
Compression Pressure Measurement Steps31
Compression Pressure (with Oil Introduced into Cylinder)32
Fuel Line Inspection32
Carburetor Joint Inspection32
Crankcase Ventilation Pipe Inspection33
Exhaust System Inspection33
Air Filter Cleaning33
Chassis: Fuel Cock Cleaning34
Front Brake Fluid Inspection35
Front Brake Pad Inspection36
Front Brake Lever Free Play Adjustment36
Rear Brake Pedal Height Adjustment37
Brake Pedal Free Play Adjustment37
Rear Brake Lining Inspection38
Rear Brake Light Switch Adjustment38
Drive Chain Slack Check/Adjustment39
Drive Chain Lubrication40
Cable Inspection and Lubrication40
Lever and Pedal Lubrication41
Centerstand and Sidestand Lubrication41
Front Fork Oil Change41
Rear Shock Absorber Adjustment43
Recommended Rear Shock Absorber Settings43
Steering Head Inspection43
Steering Head Adjustment44
Front Wheel Bearing Inspection44
Rear Wheel Bearing Inspection45
Tubeless Tires and Aluminium Wheels Inspection45
Throttle Cable Adjustment47
Electrical: Ignition Timing Check47
Spark Plug Inspection48
Battery Inspection49
Fuse Inspection51
Headlight Beam Adjustment52
Headlight Bulb Replacement53
Taillight Bulb Replacement54
Carbretor Air Vent System Inspection (California Only)54
Engine Overhaul: Table of Contents56
Engine Overhaul58
Preparation for Engine Removal58
Engine Removal: Seat and Fuel Tank59
Engine Removal: Carburetor60
Engine Removal: Exhaust Pipes and Mufflers62
Engine Removal: Drive Chain62
Engine Removal: Cable and Pipe63
Engine Removal: Leads63
Engine Removal: Canister (California Only)64
Engine Disassembly: Cylinder Head and Camshaft65
Engine Disassembly: Piston and Intake Side Cam Chain Guide67
Engine Disassembly: Pickup Coil and Generator68
Engine Disassembly: Clutch69
Engine Disassembly: Oil Pump and Shift Shaft70
Crankcase Disassembly71
Engine Disassembly: Upper Crankcase72
Engine Disassembly: Lower Crankcase73
Inspection and Repair: Cylinder Head74
Inspection and Repair: Valve, Valve Guide, Valve Seats and Valve Spring75
Inspection and Repair: Valve Guide Replacement76
Inspection and Repair: Valve/Valve Seat Assembly Lapping79
Inspectionand Repair: Relapping Steps80
Inspection and Repair: Valve Spring Measurement81
Inspection and Repair: Valve Installation82
Inspection and Repair: Camshaft82
Inspection and Repair: Camshaft/Cap Clearance Measurement83
Inspection and Repair: Cam Chain83
Inspection and Repair: Cam Sprockets84
Inspection and Repair: Cam Chain Dampers/Tensioner84
Inspection and Repair: Cylinder84
Inspection and Repair: Piston85
Inspection and Repair: Piston Ring86
Inspection and Repair: Piston Pin/ Ring Oversize87
Inspection and Repair: Crankshaft Runout88
Inspection and Repair: Connecting Rod Bearings/Bearing Clearance88
Inspection and Repair: Crankshaft Main Bearing Clearance Measurement89
Inspection and Repair: Crankshaft Main and Connecting Rod Bearing Selection91
Inspection and Repair: Oil Pump92
Inspection and Repair: Primary/Starter Drive93
Inspection and Repair: Electric Starter Clutch93
Inspection and Repair: Starter Clutch Shaft94
Inspection and Repair: Clutch94
Inspection and Repair: Transmission96
Inspection and Repair: Hy-Vo Chain Guide and Tensioner97
Inspection and Repair: Relief Valves97
Inspection and Repair: Crankcase97
Inspection and Repair: Bearings and Oil Seals98
Inspection and Repair: Circlips and Washers98
Engine Assembly and Adjustment: Shifter99
Engine Assembly and Adjustment: Transmission100
Engine Assembly and Adjustment: Lower Crankcase101
Engine Assembly and Adjustment: Starter103
Engine Assembly and Adjustment: Crankshaft104
Engine Assembly and Adjustment: Upper Crankcase105
Engine Assembly and Adjustment: Crankcase Assembly106
Engine Assembly and Adjustment: Oil Pump109
Engine Assembly and Adjustment: Shift Shaft110
Engine Assembly and Adjustment: Clutch112
Engine Assembly and Adjustment: Generator115
Engine Assembly and Adjustment: Pickup Coil116
Engine Assembly and Adjustment: Piston118
Engine Assembly and Adjustment: Piston and Intake Side Cam Chain Guide119
Engine Assembly and Adjustment: Cylinder120
Engine Assembly and Adjustment: Cylinder Head122
Engine Assembly and Adjustment: Camshaft124
Engine Assembly and Adjustment: Remounting Engine130
Carburetion: Table of Contents135
Carburetor136
Carburetor: Section View137
Carburetor: Removal138
Carburetor: Disassembly141
Carburetor: Inspection142
Carburetor: Assembly143
Carburetor: Installation144
Carburetor: Adjustment145
Float Height Adjustment145
Fuel Level Adjustment146
Fuel Level Measurement Steps146
Air Cleaner and Crankcase Ventilation System148
Chassis: Table of Contents149
Chassis: Front Wheel150
Front Wheel: Removal/Inspection151
Wheel Bearing Replacement Steps152
Front Wheel: Installation153
Rear Wheel and Brake156
Rear Wheel and Brake: Removal157
Rear Wheel and Brake: Inspection158
Rear Wheel and Brake: Assembly (Brake Shoe Plate)159
Rear Wheel and Brake: Installation160
Front Brake: Brake Caliper162
Front Brake: Brake Master Cylinder163
Front Brake: Caliper Pad Replacement164
Front Brake: Caliper Disassembly165
Caliper Piston Removal Steps165
Front Brake: Inspection/Installation166
Front Brake: Master Cylinder Disassembly167
Front Brake: Inspection168
Front Brake: Installation169
Front Brake: Air Bleeding170
Air Bleeding Steps170
Front Fork172
Front Fork: Removal173
Front Fork: Disassembly174
Inner Fork Tube Removal Steps175
Front Fork: Inspection175
Front Fork: Reassembly176
Front Fork: Installation178
Steering Head180
Steering Head: Removal181
Steering Head: Inspection184
Steering Head: Installation185
Rear Shock Absorber188
Rear Shock Absorber: Removal/Inspection/Installation189
Swingarm190
Swingarm: Removal191
Swingarm: Inspection192
Swingarm: Adjustment193
Swingarm: Installation194
Drive Chain and Sprockets: Removal/Inspection196
Drive Chain and Sprockets: Assembly197
Electrical: Table of Contents199
YX600S/SC Circuit Diagram200
Electrical Components202
Circuit Diagram: Electrical Starting System204
Starting Circuit Operation206
Starter Motor Does Not Operate207
Starter Motor217
Starter Motor: Removal218
Starter Motor: Inspection and Repair219
Starter Motor: Assembly220
Starter Motor: Installation222
Circuit Diagram: Ignition System224
Ignition System: Description/Operation/Pickup Unit226
Ignition System: Troubleshooting227
Circuit Diagram: Charging System236
The Battery Is Not Charged238
Circuit Diagram: Lighting System244
Lighting System: Troubleshooting246
Headlight, Taillight, License Light and Meter Light Do Not Come on246
Lighting System Test and Checks251
Headlight And/Or "High Beam" Indicator Light Do Not Come on251
Meter Light/Taillight/License Light Do Not Come on252
Circuit Diagram: Signal System254
Signal System: Troubleshooting256
Signal System Test and Checks260
Horn Does Not Work260
Brake Light Does Not Work261
"Neutral" Indicator Light Does Not Come on261
Flasher Lights Do Not Come on262
"Oil" Indicator Light Does Not Come on262
Oil Level Switch Test263
Circuit Diagram: Carburetor Air Vent System (California Only)264
Carburetor Air Vent System: Description/Operation266
Carburetor Air Vent System: Troubleshooting267
The Air Vent Control Valve Does Not Operate (the Engine Loses Power)267
Appendices: Table of Contents273
General Specification274
Maintenance Specifications: Engine277
Maintenance Specifications: Lubrication Chart282
Crankcase Tightening Sequence: Upper/Lower Case282
Maintenance Specifications: Chassis285
Maintenance Specifications: Electrical288
General Torque Specifications290
Definition of Units291
Conversion Tables291
Lubrication Diagram292
Cable Routing294
Cable Routing (California Only)299
YX600S/SC Wiring Diagram300
YX600U/UC: How to Use this Manual302
YX600U/UC: Illustrated Symbols303
YX600U/UC: Vehicle Identification Number304
YX600U/UC: Engine Serial Number304
YX600U/UC: General Specifications305
YX600U/UC Wiring Diagram306
YX600W/WC: How to Use this Manual308
YX600W/WC: Illustrated Symbols309
YX600W/WC: Vehicle Identification Number310
YX600W/WC: Engine Serial Number310
YX600W/WC: General Specifications311
YX600W/WC: Maintenance Specifications (Electrical)312
YX600W/WC: Maintenance Specifications (Tightening Torque Chart)313
YX600W/WC Circuit Diagram315
YX600W/WC Ignition System: Circuit Diagram317
YX600W/WC Digital Ignition Control System Description/Operation319

Yamaha YX600 - Brake Light Does Not Work; Neutral Indicator Light Does Not Come on

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