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Yamaha YZ 2017 Series User Manual

Yamaha YZ 2017 Series
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2017
OWNER’S SERVICE MANUAL
YZ250FXH
B29-28199-12LIT-11626-30-35
YZ250FXH 2017
q
Read this manual carefully before operating this vehicle.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2016.050.2 × 1
!
(E)
B29-28199-12_cover_13mm.indd 1 2016/06/03 15:44:17

Table of Contents

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Yamaha YZ 2017 Series Specifications

General IconGeneral
Year2017
ModelYZ250F
Engine TypeLiquid-cooled, 4-stroke, DOHC, 4-valve
Bore x Stroke77.0mm x 53.6mm
Compression Ratio13.5:1
Fuel SystemFuel Injection
Final DriveChain
Front BrakeHydraulic single disc brake, 270mm
Rear BrakeHydraulic single disc brake, 245mm
Seat Height38.0 in
Fuel Capacity1.6 gal
Tire Front80/100-21
Width32.5 in
Valves4
Displacement249 cc
Fuel DeliveryKeihin 44mm throttle body
IgnitionTCI
Transmission5-speed
Front SuspensionKYB® spring-type fork with speed sensitive damping; 12.2-in travel
Rear SuspensionKYB® single shock; 12.4-in travel

Summary

GENERAL INFORMATION

LOCATION OF IMPORTANT LABELS

Identifies critical labels on the vehicle for safety and operation.

DESCRIPTION

Provides an overview of the motorcycle's components and their locations.

IDENTIFICATION

Explains vehicle and engine serial number locations for identification purposes.

INCLUDED PARTS

Lists and illustrates the tools and accessories included with the vehicle.

IMPORTANT INFORMATION

Details essential precautions for disassembly, cleaning, and part replacement.

BASIC SERVICE INFORMATION

Covers fundamental procedures for electrical system handling and checks.

SPECIAL TOOLS

Lists required specialized tools with part numbers and illustrations for accurate maintenance.

CONTROL FUNCTIONS

Explains the operation of various controls like lights, switches, levers, and pedals.

STARTING AND BREAK-IN

Provides instructions for starting the engine, break-in procedures, and maintenance.

MAINTENANCE AFTER BREAK-IN

Outlines major maintenance checks for the engine and chassis after the break-in period.

TORQUE-CHECK POINTS

Lists critical torque specifications for fasteners across various vehicle components.

MOTORCYCLE CARE AND STORAGE

Offers guidance on cleaning, maintenance, and proper storage of the motorcycle.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides dimensions, weight, and model variations of the vehicle.

ENGINE SPECIFICATIONS

Details engine type, displacement, fuel, oil, and cooling system specifications.

CHASSIS SPECIFICATIONS

Lists specifications for wheels, tires, brakes, steering, and suspension systems.

ELECTRICAL SPECIFICATIONS

Covers system voltage, ignition, engine control unit, battery, and starter motor specifications.

TIGHTENING TORQUES

Provides detailed torque values for engine and chassis fasteners.

LUBRICATION POINTS AND LUBRICANT TYPES

Identifies lubrication points and specifies appropriate lubricant types for engine and chassis.

LUBRICATION SYSTEM CHART AND DIAGRAMS

Illustrates the engine's lubrication system with diagrams and component labels.

CABLE ROUTING DIAGRAM

Shows the correct routing paths for various electrical cables and hoses on the vehicle.

PERIODIC CHECKS AND ADJUSTMENTS

MAINTENANCE INTERVALS

Schedules recommended maintenance tasks based on time or usage intervals.

PRE-OPERATION INSPECTION AND MAINTENANCE

Lists essential checks to perform before operating the vehicle for safety and performance.

ENGINE

Details checks and adjustments for engine components like coolant, oil, and throttle.

CHASSIS

Covers periodic checks and adjustments for chassis components like brakes, drive chain, and suspension.

CHASSIS

GENERAL CHASSIS

Describes the removal and installation of major chassis components like seat and side covers.

FRONT WHEEL

Explains procedures for removing, checking, disassembling, assembling, and installing the front wheel.

REAR WHEEL

Details the removal, checking, disassembling, and installation of the rear wheel and sprocket.

FRONT BRAKE

Covers procedures for removing, disassembling, checking, and installing front brake components.

REAR BRAKE

Provides steps for removing, disassembling, checking, and installing rear brake components.

HANDLEBAR

Explains the removal, checking, and installation procedures for the handlebar and its controls.

FRONT FORK

Details the removal, disassembly, checking, assembly, and installation of front fork legs.

STEERING HEAD

Covers the removal, checking, and installation procedures for the steering head components.

REAR SHOCK ABSORBER ASSEMBLY

Explains handling, disposal, removal, checking, and installation of the rear shock absorber.

SWINGARM

Details the removal, checking, and installation procedures for the swingarm and its related parts.

CHAIN DRIVE

Explains the removal, checking, cleaning, and installation of the drive chain and sprockets.

ENGINE

ENGINE REMOVAL

Describes the process of removing the exhaust system, engine, and electronic parts.

CAMSHAFT

Covers removal, checking, and installation procedures for the camshaft and related components.

CYLINDER HEAD

Details the removal, checking, and installation of the cylinder head and its components.

VALVES AND VALVE SPRINGS

Explains removal, checking, and installation of valves, springs, guides, and seats.

CYLINDER AND PISTON

Provides procedures for removing, checking, and installing the cylinder, piston, and rings.

ELECTRIC STARTER

Covers removal, disassembly, checking, and assembly of the starter motor.

CLUTCH

Details removal, checking, and installation procedures for clutch components.

SHIFT SHAFT

Explains removal, checking, and installation of the shift shaft, forks, and related parts.

OIL PUMP AND BALANCER GEAR

Covers removal, checking, and assembly procedures for the oil pump and balancer gears.

GENERATOR AND STARTER CLUTCH

Details removal, checking, and installation procedures for the generator and starter clutch.

CRANKCASE

Explains separating, removing bearings, checking, and assembling the crankcase.

CRANKSHAFT ASSEMBLY AND BALANCER SHAFT

Covers removal, checking, and installation of the crankshaft and balancer shaft assemblies.

TRANSMISSION

Details removal, checking, and installation procedures for the transmission, shift drum, and forks.

COOLING SYSTEM

RADIATOR

Covers radiator removal, handling notes, and checking procedures.

WATER PUMP

Details water pump removal, oil seal replacement, checking, and assembly.

FUEL SYSTEM

FUEL TANK

Explains fuel tank removal, fuel pump procedures, fuel sender checks, and fuel tank installation.

THROTTLE BODY

Covers throttle body and injector removal, checking, and adjustments.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Provides the circuit diagram and troubleshooting guide for the ignition system.

ELECTRIC STARTING SYSTEM

Details the circuit diagram, operation, and troubleshooting for the electric starting system.

CHARGING SYSTEM

Includes the circuit diagram and troubleshooting steps for the charging system.

SIGNALING SYSTEM

Presents the circuit diagram and troubleshooting for the signaling system, including warning lights.

COOLING SYSTEM (For JPN)

Provides the circuit diagram and troubleshooting for the cooling system specifically for JPN models.

FUEL INJECTION SYSTEM

Covers the circuit diagram, ECU self-diagnostic function, and troubleshooting for the fuel injection system.

FUEL PUMP SYSTEM

Includes the circuit diagram and troubleshooting steps for the fuel pump system.

ELECTRICAL COMPONENTS

Identifies and illustrates various electrical components and provides checking procedures.

TROUBLESHOOTING

GENERAL INFORMATION

Offers general guidance for troubleshooting and refers to specific procedures for checks and adjustments.

STARTING FAILURES

Lists potential causes for engine, fuel system, and electrical system starting failures.

INCORRECT ENGINE IDLING SPEED

Details potential causes for incorrect engine idling speed in the engine, fuel, and electrical systems.

POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE

Lists possible causes for poor performance at medium and high speeds related to engine, fuel, and ECU.

SHIFTING IS DIFFICULT

Refers to clutch-related issues for difficulties in shifting gears.

SHIFT PEDAL DOES NOT MOVE

Identifies potential causes for a non-moving shift pedal related to the engine and transmission.

JUMPS OUT OF GEAR

Lists engine and transmission related issues that can cause the vehicle to jump out of gear.

CLUTCH SLIPS

Details engine-related causes for clutch slippage, including assembly and oil issues.

CLUTCH DRAGS

Lists engine-related causes for clutch drag, such as spring tension, warped plates, and oil issues.

OVERHEATING

Identifies engine-related causes for overheating, including carbon buildup and oil quality.

OVERCOOLING

Points to potential issues with the coolant temperature sensor for overcooling problems.

POOR BRAKING PERFORMANCE

Lists chassis and electrical system causes for poor braking performance.

FRONT FORK OIL LEAKING

Identifies chassis-related causes for front fork oil leaks, including worn seals and damaged tubes.

FAULTY FRONT FORK LEGS

Lists chassis-related causes for faulty front fork legs, such as bent components or incorrect oil levels.

UNSTABLE HANDLING

Details chassis-related causes for unstable handling, including handlebar, steering head, and suspension issues.

TUNING

CHASSIS

Covers chassis-related tuning aspects like sprocket selection, tire pressure, and fork/suspension settings.

KICKSTARTER KIT (OPTIONAL PARTS)

Describes the parts location, setup, engine starting, and maintenance for the optional kickstarter kit.

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