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Yamaha YZ250F(Z) User Manual

Yamaha YZ250F(Z)
196 pages
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PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
2010
17D-28199-30
YZ250F(Z)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
MANUALE DI SERVIZIO DEL
PROPRIETARIO
PRINTED IN JAPAN
2009.05-2.0×1 CR
(E,F,G,H)
YZ250F(Z)
2010
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
Read this manual carefully before operating this vehicle.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.
Leggere attentamente questo manuale prima di utilizzare questo veicolo.
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Yamaha YZ250F(Z) Specifications

General IconGeneral
BrandYamaha
ModelYZ250F(Z)
CategoryMotorcycle
LanguageEnglish

Summary

GENERAL INFORMATION

LOCATION OF IMPORTANT LABELS

Details the location and meaning of various warning and information labels on the motorcycle.

DESCRIPTION

Identifies and illustrates key external parts and controls of the YZ250F motorcycle.

CONSUMER INFORMATION

Explains the importance of vehicle identification, engine serial, and model labels for parts ordering.

SPECIAL TOOLS

Lists specific Yamaha tools required for maintenance, including part numbers and illustrations.

CONTROL FUNCTIONS

Describes the operation of all motorcycle controls, including clutch, throttle, brakes, and starting mechanisms.

STARTING AND BREAK-IN

Provides detailed instructions for starting the engine and essential break-in procedures for new machines.

TORQUE-CHECK POINTS

Lists critical bolts and fasteners with their specified tightening torques for proper assembly.

CLEANING AND STORAGE

Offers guidance on proper cleaning techniques and preparation for long-term machine storage.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Lists overall dimensions, engine specifications, capacities, and tire details for the YZ250F.

MAINTENANCE SPECIFICATIONS

Details standard and limit measurements for engine and chassis components requiring precision.

TIGHTENING TORQUES

Provides a comprehensive list of torque specifications for various parts and fasteners.

LUBRICATION DIAGRAMS

Illustrates the oil flow paths within the engine and identifies lubrication points for maintenance.

CABLE ROUTING DIAGRAM

Shows the correct routing and securing of wires, cables, and hoses throughout the motorcycle.

REGULAR INSPECTION AND ADJUSTMENTS

MAINTENANCE INTERVALS

Outlines recommended service intervals for routine maintenance tasks based on time or usage.

PRE-OPERATION INSPECTION AND MAINTENANCE

Lists essential checks to perform before riding to ensure the machine is in safe operating condition.

ENGINE

SEAT, FUEL TANK AND SIDE COVERS

Details the removal and installation procedures for the seat, fuel tank, and side covers.

EXHAUST PIPE AND SILENCER

Covers the removal, installation, and maintenance of the exhaust pipe and silencer assembly.

RADIATOR

Explains the removal, installation, and inspection procedures for the engine's radiator and hoses.

CARBURETOR

Details the removal, disassembly, inspection, and adjustment of the fuel carburetor system.

CAMSHAFTS

Covers the removal, inspection, measurement, and installation of the camshafts and related parts.

CYLINDER AND PISTON

Explains the removal, inspection, measurement, and installation of the cylinder and piston assembly.

CLUTCH

Details the removal, inspection, measurement, and installation of the clutch components.

OIL FILTER ELEMENT AND WATER PUMP

Covers the removal, inspection, and installation of the oil filter element and water pump assemblies.

BALANCER

Explains the removal, inspection, and installation of the balancer shaft and associated gears.

OIL PUMP

Details the removal, inspection, measurement, and installation of the oil pump assembly.

KICK SHAFT AND SHIFT SHAFT

Covers the removal, inspection, and installation of the kick starter and shift shaft mechanisms.

CDI MAGNETO

Explains the removal, inspection, and installation of the CDI magneto, rotor, and stator.

ENGINE REMOVAL

Provides step-by-step instructions for safely removing the entire engine from the motorcycle frame.

CRANKCASE AND CRANKSHAFT

Details the disassembly and assembly procedures for the crankcase and crankshaft components.

TRANSMISSION, SHIFT CAM AND SHIFT FORK

Covers the removal, inspection, and installation of the transmission gears, shift cam, and shift forks.

CHASSIS

FRONT WHEEL AND REAR WHEEL

Details the removal, inspection, and installation procedures for both front and rear wheels.

FRONT BRAKE AND REAR BRAKE

Covers the removal, disassembly, and installation of the front and rear brake system components.

FRONT FORK

Explains the removal, disassembly, and assembly procedures for the front fork suspension system.

HANDLEBAR

Details the removal, installation, and adjustment of the handlebars, grips, and controls.

STEERING

Covers the inspection and adjustment procedures for the steering stem and head bearings.

SWINGARM

Explains the removal, inspection, and installation of the swingarm and related bearings.

REAR SHOCK ABSORBER

Details the removal, inspection, and installation procedures for the rear shock absorber assembly.

ELECTRICAL

ELECTRICAL COMPONENTS AND WIRING DIAGRAM

Shows the location of electrical components and provides the system wiring diagram for the motorcycle.

IGNITION SYSTEM

Details inspection steps for ignition system components, including the spark plug and coil.

THROTTLE POSITION SENSOR SYSTEM

Outlines inspection and adjustment steps for the throttle position sensor system.

TUNING

CARBURETOR SETTING

Explains how atmospheric conditions affect carburetor settings and provides general tuning advice.

EFFECT OF SETTING PARTS IN RELATION TO THROTTLE VALVE OPENING

Illustrates how different carburetor parts affect engine performance at various throttle openings.

ADJUSTING THE MAIN JET

Details how to adjust the main jet for optimal air-fuel mixture at full throttle for performance tuning.

ADJUSTING THE PILOT SCREW

Explains how to adjust the pilot screw for low-speed air-fuel mixture optimization and idle stability.

ADJUSTING THE JET NEEDLE

Covers adjusting the jet needle position for optimal acceleration and intermediate speed performance.

ADJUSTING THE PILOT JET

Describes how to adjust the pilot jet for low-speed air-fuel mixture control and smooth operation.

RELATIONSHIP WITH THROTTLE OPENING

Explains how fuel flow is regulated by main jet, needle, and throttle opening for engine tuning.

SELECTION OF THE SECONDARY REDUCTION RATIO (SPROCKET)

Discusses how to select the appropriate sprocket ratio for different course conditions and riding styles.

TIRE PRESSURE

Provides guidelines for adjusting tire pressure based on road surface conditions for optimal grip.

FRONT FORK SETTING

Explains how to adjust front fork settings, including oil amount, spring preload, and damping.

CHANGE IN AMOUNT AND CHARACTERISTICS OF FORK OIL

Details how fork oil amount affects damping characteristics and overall front fork performance.

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