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Yamaha YZ426F User Manual

Yamaha YZ426F
633 pages
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5SF-28199-80
YZ426F
(
P
)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGS-HANDBUCH

Table of Contents

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Yamaha YZ426F Specifications

General IconGeneral
Displacement426cc
Compression Ratio12.5:1
IgnitionCDI
Transmission5-speed
Final DriveChain
Front BrakeHydraulic single disc
Rear BrakeHydraulic single disc
Front Tire80/100-21
Rear Tire110/90-19
Engine TypeLiquid-cooled, DOHC, 5-valve, 4-stroke
Fuel SystemCarburetor
Front SuspensionTelescopic fork, 11.8 inches travel
Rear SuspensionSingle shock
Fuel Capacity2.1 gallons
Seat Height998 mm

Summary

Introduction

Important Information

General information and safety guidelines for operating the machine.

Important Notice

Safety Information

Critical safety precautions for operating the motorcycle.

To The New Owner

Description

Identification of key components and parts of the motorcycle.

Machine Identification

Details on vehicle and engine serial numbers for identification.

Important Information

Guidelines for preparation before removal and disassembly.

All Replacement Parts

Recommendations for using genuine Yamaha parts and lubricants.

Circlips

Inspection and handling of circlips before reassembly.

Checking of Connection

Procedure for checking electrical connectors for stains, rust, or moisture.

Special Tools

List of necessary special tools for tune-up and assembly.

How to Use This Manual

Particularly Important Information

Explanation of warning, caution, and note symbols used in the manual.

Manual Format

Description of the manual's sequential, step-by-step procedure format.

How to Read Descriptions

Guide on understanding exploded diagrams and job instruction charts.

Index

Contents

Chapter 1 General Information

Covers basic understanding of features, operation, maintenance, and inspection.

Chapter 2 Specifications

Provides detailed specifications for general, maintenance, and torque values.

Chapter 3 Regular Inspection and Adjustments

Details maintenance intervals, pre-operation checks, and adjustments for various systems.

Chapter 4 Engine

Covers engine-related components, removal, disassembly, and inspection procedures.

Chapter 5 Chassis

Details chassis components, including wheels, brakes, suspension, and steering.

Chapter 6 Electrical

Covers electrical components, wiring diagrams, and ignition system checks.

Chapter 7 Tuning

Provides guidance on adjusting engine and chassis settings for optimal performance.

Control Functions

Engine Stop Button

Location and operation of the engine stop button.

Clutch Lever

Operation of the clutch lever for engaging/disengaging the clutch.

Shift Pedal

Explanation of the 5-speed transmission and gear shifting operation.

Kick Starter

Procedure for starting the engine using the kick starter.

Decompression Lever

Operation of the decompression lever for easier starting.

Throttle Grip

Function of the throttle grip for acceleration and deceleration.

Front Brake Lever

Operation of the front brake lever.

Rear Brake Pedal

Operation of the rear brake pedal.

Fuel Cock

Operation of the fuel cock for supplying fuel to the carburetor.

Cold Starter Knob

Procedure for starting a cold engine using the cold starter knob.

Hot Starter Knob

Procedure for starting a warm engine using the hot starter knob.

Valve Joint

Installation of the valve joint to prevent fuel outflow.

Detachable Sidestand

Use of the sidestand for supporting the machine when parked or transported.

Flap

Installation of accessory flap to prevent water entry into carburetor.

Fuel

Starting and Break-in

Starting a Cold Engine

Step-by-step procedure for starting a cold engine.

Starting a Warm Engine

Procedure for starting a warm engine.

Restarting an engine after a fall

Procedure for restarting the engine after a fall.

The engine fails to start

Troubleshooting steps when the engine fails to start.

Break-in Procedures

Guidelines for the initial operation period to ensure optimum performance.

Torque-Check Points

Cleaning and Storage

Cleaning

Procedures for frequent cleaning to maintain appearance and performance.

Storage

Preventive measures for storing the machine for 60 days or more.

Specifications

General Specifications

Technical data including model, dimensions, engine, and chassis specifications.

Maintenance Specifications

Detailed specifications for engine, chassis, electrical, and tuning components.

General Torque Specifications

Torque specifications for standard fasteners and units of measurement.

Regular Inspection and Adjustments

Maintenance Intervals

Schedule for regular maintenance and lubrication based on usage.

Pre-Operation Inspection and Maintenance

Checks to perform before riding for break-in, practice, or racing.

Engine

Inspection and maintenance procedures for engine components.

Chassis

Inspection and maintenance for chassis components like wheels, brakes, and suspension.

Electrical

Inspection and maintenance for electrical components and systems.

Tuning

Procedures for adjusting engine and chassis settings.

Engine

Seat, Fuel Tank and Side Covers

Procedures for removing and installing seat, fuel tank, and side covers.

Exhaust Pipe and Silencer

Steps for removing and installing the exhaust pipe and silencer.

Radiator

Procedures for removing, inspecting, and installing the radiator.

Carburetor

Details on carburetor removal, disassembly, inspection, and assembly.

Camshafts

Procedures for camshaft removal, inspection, and installation.

Cylinder Head

Steps for removing, inspecting, and installing the cylinder head.

Valves and Valve Springs

Procedures for valve removal, inspection, and installation.

Cylinder and Piston

Steps for removing, inspecting, and installing the cylinder and piston.

Clutch

Procedures for clutch removal, inspection, and assembly.

Oil Filter, Water Pump and Crankcase Cover (Right)

Removal, inspection, and installation of oil filter, water pump, and right crankcase cover.

Balancer

Removal, inspection, and installation of balancer components.

Kick Axle and Shift Shaft

Procedures for kick axle and shift shaft removal and assembly.

CDI Magneto

Removal, inspection, and assembly of the CDI magneto.

Crankcase and Crankshaft

Procedures for separating crankcase and removing crankshaft.

Transmission, Shift Cam and Shift Fork

Removal, inspection, and assembly of transmission components.

Chassis

Front Wheel and Rear Wheel

Procedures for front and rear wheel removal, inspection, and installation.

Front Brake

Procedures for front brake removal, inspection, and adjustment.

Rear Brake

Procedures for rear brake removal, inspection, and adjustment.

Front Fork

Procedures for front fork removal, inspection, and adjustment.

Steering

Inspection and adjustment procedures for the steering head.

Swingarm

Procedures for swingarm removal, inspection, and assembly.

Rear Shock Absorber

Inspection and adjustment procedures for the rear shock absorber.

Electrical

Electrical Components and Wiring Diagram

Overview of electrical components and their connections.

Map-Controlled CDI Unit

Explanation of the map-controlled CDI ignition system function.

Ignition System

Inspection steps for the ignition system and spark plug.

TPS (Throttle Position Sensor) System

Inspection steps for the TPS system and its components.

Tuning

Engine

Carburetor settings based on atmospheric conditions.

Front Fork Setting

Adjusting front fork characteristics based on rider and circuit conditions.

Rear Suspension Setting

Adjusting rear suspension settings for rider and circuit conditions.

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