EasyManua.ls Logo

Yamaha YZ450F(Y User Manual

Yamaha YZ450F(Y
190 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
2009
PRINTED IN JAPAN
2008.05-2.4×1 CR
(E,F,G)
34P-28199-80
YZ450F(Y)
OWNER’S SERVICE MANUAL
MANUEL D’ATELIER DU
PROPRIETAIRE
FAHRER- UND
WARTUNGSHANDBUCH
YZ450F(Y)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN
2009
Il convient de lire attentivement ce manuel avant la première utilisation du véhicule.
Read this manual carefully before operating this vehicle.
Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Yamaha YZ450F(Y and is the answer not in the manual?

Yamaha YZ450F(Y Specifications

General IconGeneral
Displacement449cc
Bore x Stroke97.0mm x 60.8mm
Transmission5-speed
Final DriveChain
Fuel Capacity1.6 gal
Fuel DeliveryFuel Injection
IgnitionTCI
Front SuspensionKYB® spring-type fork with speed-sensitive damping; fully adjustable, 12.2-in travel
Rear SuspensionKYB® Single shock; fully adjustable
Front BrakeHydraulic disc, 270mm
Rear BrakeHydraulic single disc brake
Wet Weight245 lbs
Tire Front80/100-21
Tire Rear120/80-19
Engine TypeLiquid-cooled, DOHC, 4-stroke, single-cylinder

Summary

General Information

Description

Identifies various parts of the Yamaha YZ450F motorcycle.

Machine Identification

Explains the importance and location of vehicle and engine serial numbers.

Included Parts

Lists and describes the essential tools and parts included with the motorcycle.

Important Information

Provides crucial notes on preparation for disassembly and handling.

Special Tools

Details specific tools required for maintenance and their usage.

Control Functions

Describes the operation of key controls like the engine stop switch and throttle grip.

Starting and Break-in Procedures

Guides on starting the engine and the essential break-in process.

Torque-Check Points

Lists critical fasteners requiring torque checks for safety and performance.

Cleaning and Storage

Provides instructions for proper cleaning and long-term storage of the motorcycle.

Specifications

General Specifications

Lists overall dimensions, weight, engine, fuel, and chassis specifications.

Maintenance Specifications

Provides standard and limit values for engine and chassis components.

Tightening Torques

Specifies torque values for engine, chassis, and electrical fasteners.

General Torque Specifications

Defines torque units and general torque values for standard fasteners.

Lubrication Diagrams

Illustrates oil flow paths within the engine and key lubrication points.

Cable Routing Diagram

Shows the correct routing and placement of various cables and hoses.

Regular Inspection and Adjustments

Maintenance Intervals

Outlines the recommended maintenance schedule for engine and chassis parts.

Pre-Operation Inspection and Maintenance

Lists checks to ensure the machine is in good condition before riding.

Engine Maintenance

Covers procedures for checking and maintaining engine cooling, oil, and controls.

Chassis Maintenance

Details inspection and adjustment procedures for brakes, wheels, and suspension.

Electrical System Checks

Explains how to inspect and check the spark plug and ignition timing.

Engine Service

Seat, Fuel Tank, and Side Covers

Procedures for removing and installing the seat, fuel tank, and side covers.

Exhaust Pipe and Silencer

Instructions for removing, checking, and installing the exhaust system components.

Radiator System

Details on removing, checking, and installing the radiator and related hoses.

Carburetor Service

Covers removal, disassembly, inspection, and assembly of the carburetor.

Camshaft Maintenance

Provides steps for removing, checking, and installing camshafts and related parts.

Cylinder Head Service

Instructions for removing, inspecting, and installing the cylinder head and gasket.

Valves and Valve Springs

Details on removing, checking, lapping, and installing valves and springs.

Cylinder and Piston Service

Procedures for removing, checking, and installing the cylinder and piston assembly.

Clutch System

Covers removal, inspection, and installation of clutch components.

Oil Filter Element and Water Pump

Instructions for servicing the oil filter and water pump assembly.

Balancer Unit

Details on removing, checking, and installing the engine balancer assembly.

Oil Pump Service

Covers removal, inspection, and installation of the oil pump.

Kick Shaft and Shift Shaft

Procedures for removing, checking, and installing kick and shift shaft mechanisms.

CDI Magneto Service

Instructions for removing, checking, and installing the CDI magneto and stator.

Engine Removal and Installation

Step-by-step guide for removing and reinstalling the engine from the chassis.

Crankcase and Crankshaft Service

Details on separating crankcases and servicing crankshaft and bearings.

Transmission, Shift Cam, and Shift Fork

Procedures for removing, checking, and installing transmission components.

Chassis Service

Front and Rear Wheel Service

Instructions for removing, installing, and checking front and rear wheels and bearings.

Front and Rear Brake System

Covers removal, disassembly, and installation of brake calipers and master cylinders.

Front Fork Service

Detailed procedures for disassembling, assembling, and adjusting front forks.

Handlebar Assembly

Instructions for removing, installing, and adjusting the handlebar and its controls.

Steering System Maintenance

Guides on removing, inspecting, and adjusting the steering head assembly.

Swingarm Service

Procedures for removing, disassembling, and installing the swingarm and linkages.

Rear Shock Absorber Service

Covers removal, inspection, and installation of the rear shock absorber.

Electrical System

Electrical Components and Wiring Diagram

Identifies electrical components and provides the system's wiring diagram.

Ignition System Inspection

Details steps for diagnosing and troubleshooting ignition system failures.

Throttle Position Sensor System

Explains inspection and adjustment procedures for the throttle position sensor.

Tuning

Engine Tuning - Carburetor Settings

Guides on adjusting carburetor settings for optimal engine performance.

Chassis Tuning - Suspension and Drivetrain

Provides guidance on tuning suspension, tire pressure, and gear ratios.

Related product manuals