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Yamatake EST240Z User Manual

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SMART TERMINAL
EST240Z
User's Manual
Installation
No. CP-SP-1065E
Thank you for purchasing the Smart
Terminal EST240Z.
This manual contains information for
ensuring correct use of the EST240Z. It
also provides necessary information for
installation, maintenance, and trou-
bleshooting.
This manual should be read by those
who design and maintain devices that
use the EST240Z.
Be sure to keep this manual nearby for
handy reference.

Table of Contents

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Yamatake EST240Z Specifications

General IconGeneral
Power Supply24 VDC
Touch TechnologyResistive
ConnectivityRS-232C
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 60°C
Protection RatingIP65

Summary

EST240Z User's Manual - Installation

Installation Overview

Details the installation process for the EST240Z.

Product Usage Restrictions

User Requests and Liability

Safety Precautions and Icons

Icon Examples and Meanings

Illustrations of safety icons and their typical applications.

Critical Safety Warnings

General Safety Precautions

Battery and Disposal Safety

Protective Film Handling

Specific care to be taken when removing protective film.

Manual Overview

EST240Z Manuals List

Lists and describes the available manuals for the EST240Z series.

User's Manual Structure

Chapter 1: Product Outline

Overview of the EST240Z model numbers and related products.

Chapter 2: Nomenclature and Functions

Details the parts and functions of the EST240Z.

Chapter 3: Installation and Wiring

Covers installation and wiring precautions for the EST240Z.

Contents Section

Safety and Manual Conventions

Covers safety precautions and conventions used in the manual.

Chapter 1: Product Outline

Overview of EST240Z model numbers and related products.

Chapter 2: Nomenclature and Functions

Details the parts and functions of the EST240Z.

Contents Section (Continued)

Chapter 3: Installation and Wiring

Covers installation and wiring precautions for the EST240Z.

Chapter 4: Connections and Setup

Guides on connecting and setting up the EST240Z.

Chapter 5: Operation Procedures

Guides on downloading application data and starting EST operation.

Contents Section (Continued)

Chapter 6: Maintenance and Inspection

Provides guidance on regular maintenance and inspection of the EST240Z.

Chapter 7: Troubleshooting

Provides solutions for common error messages and operational problems.

Chapter 8: Disposal

Provides precautions for discarding the EST240Z.

Manual Conventions

Handling Precautions and Notes

Indicates items requiring user attention and provides useful information.

Chapter 1: Product Outline

Model Numbers and Parts

Lists model numbers for EST240Z, AP Editor, accessories, and parts.

Optional Parts Information

Details about optional parts like cables.

Connections and Configuration

Connection Example Diagram

Diagram showing typical EST connection configurations.

Chapter 2: Nomenclature and Functions

Front and Rear Views

Identifies and describes the front and rear panel components and connectors.

Materials Used

Lists materials used and their resistance to chemicals and oil.

Materials Used and Durability

Chapter 3: Installation and Wiring

Installation Environment Guidelines

Details environmental conditions to avoid for EST installation.

Installation and Wiring Precautions

General Installation Handling

General precautions for mounting the EST in an operation panel.

Installation Procedures

Panel Cut-out Dimensions

Specifies the required panel cut-out dimensions and thickness.

Mounting and Securing

Steps for inserting the EST into the panel and securing it.

Mounting Screw Precautions

Warning about over-tightening mounting bracket screws.

Chapter 4: Connections and Setup

Preparation and Safety

Lists required items and safety precautions before wiring.

Connection Points and Parts

Terminal Lug and Torque Specs

Connection Torque Precautions

Advice on using terminal lugs and tightening torque for secure connections.

EST Connection Procedures

Power Supply Connection

Detailed steps and diagram for connecting the power supply.

Communication Connection Precautions

Precautions for preventing damage from debris, shocks, or panel breakage.

CH1 RS-232C Communication

CH1 Connector Pinout

Pinout and signal descriptions for the CH1 RS-232C connector.

CH1 Connection Examples

Diagrams illustrating how to connect devices via RS-232C.

CH2 RS-485 Communication

CH2 Connector Pinout

Pinout and signal descriptions for the CH2 RS-485 connector.

CH2 Connection Examples

Diagrams for connecting devices via RS-485, including terminating resistors.

CH2 RS-485 Communication (Continued)

CH2 Wiring Precautions

Notes on using twisted pair cables, shielding, and terminating resistors.

CH3 & CH4 RS-485 Communication

CH3/CH4 Connector Pinout

Pinout and signal descriptions for CH3/CH4 RS-485 connectors.

CH3/CH4 Connection Examples

Diagrams for connecting devices via RS-485 CH3/CH4.

CH3 & CH4 RS-485 Communication (Continued)

CH3/CH4 Wiring Precautions

Advice on signal names, wiring, and terminating resistors for RS-485.

DC Input/Output Connector

DC I/O Connector Pinout

Pinout and signal descriptions for the DC input/output connector.

DC I/O Precautions

Warnings about polarity, voltage, wiring, and cable holes.

EST Setup Procedures

Initial Startup Screen and Access

Describes the initial screen and how to access the system menu.

Initial Setup Precautions

Notes on system installation and when the system menu becomes available.

System Menu Functions

System Menu Items and Buttons

Lists menu options and explains button functions like Conf. Write.

System Menu Precautions

Notes on saving settings and function availability.

System Menu - Version Warning

Version Warning Precautions

Information on IPL/BIOS compatibility and upgrades.

Application Information

Application Info Precautions

Notes on correctly displaying the application name.

Memory Switch Configuration

Memory Switch Settings

Memory Settings Precautions

Reminder to save settings using 'Conf. Write'.

Communication Configuration

Communication Settings Precautions

Notes on settings becoming effective and saving them.

Communication Drivers

Driver Usage Precautions

Information on driver usage when the application is running or not.

Self Diagnostics Overview

Clock Settings

Clock Setting Precautions

Notes on saving clock settings.

Error Reset Procedure

Touch Switch Calibration

Calibration Methods and Tools

Mentions two methods and required tools for touch switch calibration.

Self-Diagnostic Functions

Display Test Procedure

Procedure to test the functionality of the LCD elements.

Display Test Notes

Information about permanently lit/unlit pixels.

Self-Diagnostic Tests

Touch Switch Test

Procedure to test the responsiveness of the touch switches.

Memory Test

Procedure to test the integrity of the EST's memory.

Touch Switch Calibration Procedure

Calibration Steps and Tools

Step-by-step guide for performing touch switch calibration using required tools.

Touch Switch Calibration Precautions

Chapter 5: Operation Procedures

Application Data Downloading

Explains the process of downloading application data from a PC to the EST.

Download Procedure and Precautions

Step-by-step instructions for downloading data and related precautions.

Operation Start Methods

Auto Run Mode and Start Precautions

Information about Auto Run Mode and delayed operation start.

Chapter 6: Maintenance and Inspection

Maintenance Procedures Overview

Outlines the order of replacement procedures for maintaining the EST.

Maintenance Safety and Precautions

Safety warnings and general precautions for maintenance personnel.

Panel Protective Sheet Replacement

Sheet Replacement Precautions

Advice on attaching the sheet, removing the film, and handling touch surfaces.

Display Unit Replacement

Display Unit Removal Steps and Safety

Steps to remove the unit, including safety warnings for weight and sharp edges.

Touch Switch Handling During Removal

Advice on preventing scratches to touch switches during removal.

Display Unit Mounting

Display Unit Mounting Precautions

Notes on torque, touch surfaces, static protection, and placement.

Battery Replacement

Battery Replacement Safety and Items

Safety warnings for batteries, disposal, and required replacement items.

Battery Replacement Procedure

Battery Replacement Precautions

Notes on handling touch switches, protective sheets, and the battery holder.

Touch Switch Panel Replacement

Touch Panel Removal Steps and Safety

Steps to remove the panel, including safety warnings for sharp edges.

Touch Panel Connector Precautions

Advice on handling the connector latch and touch switch surface.

Touch Switch Panel Mounting

Touch Panel Mounting Precautions

Notes on securing the panel, touch surfaces, static protection, and placement.

Backlight (CFL) Replacement

Backlight Replacement Steps and Safety

Steps to replace the backlight, including safety warnings for sharp edges.

Backlight Replacement Items

Lists items needed for backlight replacement.

Backlight Replacement (Continued)

Backlight Replacement Precautions

Notes on handling the LCD unit and securing components.

Backlight Replacement (Continued)

Inspections

Inspection Notes and Procedures

General notes on cleaning, tightening, and inspection checks and corrections.

Chapter 7: Troubleshooting

Error Messages and Countermeasures

Lists error messages and their probable causes and countermeasures.

Troubleshooting Precautions

Notes on checking application info, system errors, and battery alarms.

Troubleshooting Common Problems

LCD and Interference Precautions

Information on LCD characteristics, pixel faults, and interference fringes.

Chapter 8: Disposal

Disposal Precautions and Warnings

Instructions to discard the EST as industrial waste according to local regulations.

Chapter 9: Specifications

General Specifications

Covers electrical, environmental, and mechanical specifications.

Electrical Specifications

Details power supply, current, withstand voltage, and insulation resistance.

Environmental Specifications

Lists storage/operating temperature, humidity, and resistance to vibrations.

Performance Specifications

Display and Communication Specs

Details display type, color, resolution, and communication port capabilities.

Interface Specifications

Communication Interface Details

Covers communication speed, units, distance, and notes for each channel.

DC Input/Output Interface Specs

Specifies voltage levels and current for DC input/output.

Interface Cable Precautions

Notes on input/output cable holes.

External Dimensions

Index

Revision History