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Yanmar SA221 - Service Manual

Yanmar SA221
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SA221
SA324
SA424
COMPACT UTILITY TRACTOR
MODEL
SA221
SA324
SA424
QUICK OPERATION
& MAINTENANCE
GUIDE

Other manuals for Yanmar SA221

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Summary

How to Operate Your Tractor

Lamps and Indicators on Meter Panel

Details the various lamps and indicators on the tractor's meter panel.

Key Switch Functions

Explains the operation and functions of the tractor's ignition key switch.

Headlight Switch Operation

Describes how to use the headlight switch for different lighting modes.

Fuel Tank and Fuel Shut-off Valve

Provides information on the fuel tank capacity and how to operate the fuel shut-off valve.

Daily Check Items

Engine Oil Level

Instructions for checking the engine oil level using the dipstick.

Transmission Oil Level

Guidance on checking the transmission hydraulic oil level via the gauge window.

Radiator Screen and Coolant

Procedures for cleaning the radiator screen and checking the coolant level.

Air Cleaner Maintenance

Details on accessing and cleaning the air cleaner element.

Alternator;Fan Belt Inspection

Instructions for checking and adjusting the alternator/fan belt tension.

Grease Points

Information on lubricating grease fittings based on operating conditions.

Periodical Maintenance Items

Engine Oil, Filter, and Fuel;Water Separator

Maintenance schedule for engine oil, filters, and fuel/water separator.

Transmission Filters and Oil

Service intervals for transmission filters and oil replacement.

Front Axle Gear Oil

Guidance on checking and replacing front axle gear oil.

Fuel Filter Replacement

Information on the service interval for fuel filter replacement.

Engine Oil Specifications

Details on the type and capacity of engine oil required.

Coolant Capacity and Replacement

Information regarding coolant capacity and replacement intervals.

Additional Maintenance Items

Front Grille Screen and Radiator Cooling Fins

Daily cleaning recommendations for the front grille screen and radiator fins.

Battery and Fuses

Information on battery replacement and fuse specifications.

Hoses and Lines Inspection

Daily checks for radiator hoses, air intake hoses, and hydraulic lines.

Brake Pedal Check

Procedure for checking the free play of the brake pedal.

Summary

How to Operate Your Tractor

Lamps and Indicators on Meter Panel

Details the various lamps and indicators on the tractor's meter panel.

Key Switch Functions

Explains the operation and functions of the tractor's ignition key switch.

Headlight Switch Operation

Describes how to use the headlight switch for different lighting modes.

Fuel Tank and Fuel Shut-off Valve

Provides information on the fuel tank capacity and how to operate the fuel shut-off valve.

Daily Check Items

Engine Oil Level

Instructions for checking the engine oil level using the dipstick.

Transmission Oil Level

Guidance on checking the transmission hydraulic oil level via the gauge window.

Radiator Screen and Coolant

Procedures for cleaning the radiator screen and checking the coolant level.

Air Cleaner Maintenance

Details on accessing and cleaning the air cleaner element.

Alternator;Fan Belt Inspection

Instructions for checking and adjusting the alternator/fan belt tension.

Grease Points

Information on lubricating grease fittings based on operating conditions.

Periodical Maintenance Items

Engine Oil, Filter, and Fuel;Water Separator

Maintenance schedule for engine oil, filters, and fuel/water separator.

Transmission Filters and Oil

Service intervals for transmission filters and oil replacement.

Front Axle Gear Oil

Guidance on checking and replacing front axle gear oil.

Fuel Filter Replacement

Information on the service interval for fuel filter replacement.

Engine Oil Specifications

Details on the type and capacity of engine oil required.

Coolant Capacity and Replacement

Information regarding coolant capacity and replacement intervals.

Additional Maintenance Items

Front Grille Screen and Radiator Cooling Fins

Daily cleaning recommendations for the front grille screen and radiator fins.

Battery and Fuses

Information on battery replacement and fuse specifications.

Hoses and Lines Inspection

Daily checks for radiator hoses, air intake hoses, and hydraulic lines.

Brake Pedal Check

Procedure for checking the free play of the brake pedal.

Overview

This document serves as a quick operation and maintenance guide for Yanmar Compact Utility Tractors, specifically models SA221, SA324, and SA424. It provides essential information for operating and maintaining these tractors, covering everything from starting the engine to periodical maintenance checks.

Function Description

The Yanmar Compact Utility Tractors are designed for various utility tasks, offering robust performance and versatility. They are equipped with a range of controls for travel, power take-off (PTO), and hydraulic implements, making them suitable for a wide array of applications. The tractors feature a compact design, allowing for maneuverability in diverse environments.

Usage Features

Starting the Engine: To start the engine, ensure the parking brake is set and locked, and the PTO switch is in the [OFF] position. For SA324/424 models, the range shift lever must be in [N] (Neutral). The operator's foot should be off both drive pedals. Advance the throttle control lever forward from the slow idle position to 1/3 to 1/2 fast positions. Finally, turn the key switch to [START]. For cold weather conditions, the HEAT position should be used for glow plugs.

Power Take Off (PTO) Operation: For PTO operation, select the desired position of the PTO select lever, either [BOTH] or [REAR], and then pull the PTO switch to [ON].

Mid PTO Reverse Override: When the Mid PTO is engaged, the PTO will automatically stop for safety if the reverse pedal is pressed without the reverse override switch being held. To operate the PTO while reversing, push and hold the reverse override switch and then press the reverse pedal. If the PTO stops due to safety, it will not re-engage automatically by driving forward. The PTO switch must be turned [OFF] and then [ON] again to reset the safety circuit and restart the Mid PTO. The override is canceled when the reverse pedal is released and must be reactivated by pushing and holding the switch again before pressing the reverse pedal.

Travel Speed Control: For SA324/424 models, stop the tractor to select the appropriate range shift lever [L/H]. Ensure the parking brake is released. To increase engine speed, push the throttle control lever forward. Travel speed can then be adjusted by pressing or releasing the drive pedals.

Additional Controls: The tractors include an implement control lever, an operator seat forward and backward lever for comfort adjustment, and a 3-Point Hitch hydraulic flow control/stop knob. A 2WD/4WD lever allows selection between two-wheel and four-wheel drive. The 3-point hitch control lever and rear 3-point hitch provide precise control over implements. A differential lock pedal (standard on SA324/424, optional on SA221) enhances traction in challenging conditions.

Meter Panel Indicators: The meter panel displays crucial information:

  • Coolant Temperature Warning Light: Illuminates if the coolant temperature is too high, indicating a need to stop and check for debris on the radiator.
  • Engine Oil Pressure Warning Light: Lights up if engine oil pressure is too low, requiring immediate attention and contact with a Yanmar dealer.
  • Alternator/Battery Charging Light: Indicates a fault in the alternator/battery charging circuit, also requiring contact with a Yanmar dealer. These lights (oil pressure and charging) illuminate when the key switch is in the ON position and the engine is not running.
  • Tachometer: Shows the current engine speed in 100 RPM increments. The engine's rated speed is 3200 rpm. Rear PTO rated RPM is 540 rpm at an engine speed of 3120 rpm, and Mid PTO rated RPM is 2000 rpm at an engine speed of 3111 rpm.
  • Key Switch: Offers OFF, ON, START, and HEAT positions. Preheating time for the HEAT position varies with ambient temperature: 2-3 seconds for temperatures over 32°F (0°C) and 4 seconds for temperatures below 32°F (0°C).
  • Headlight Switch: Controls the headlights, with options for RIGHT, LEFT, OFF, ON, and HAZARD.
  • LCD Display: Shows hours of use and fuel level (FULL to LOW).

Fuel Tank and Fuel Shut-off Valve: The fuel tank should be filled with fresh diesel fuel, ensuring the fuel and filling equipment are clean and free of debris. Zinc-plated steel containers should be avoided; plastic or stainless containers are recommended. The fuel shut-off valve allows control over fuel flow.

Maintenance Features

Regular maintenance is crucial for the longevity and optimal performance of Yanmar Compact Utility Tractors. Always turn off the engine and allow the machine to cool down completely before performing any checks or maintenance.

Daily Check Items:

  • Engine Oil Level: Remove, wipe, and reinsert the dipstick (A) to check the oil level. If low, add specified engine oil through the filler (B) until the level is within the operating range.
  • Transmission Oil Level: Check the hydraulic oil gauge window (A) on the rear side of the transmission case. The level should be in the middle of the gauge window.
  • Radiator Screen & Coolant: Raise the hood and pull out the radiator cooling screen (A) to remove any straw or dust. Check the coolant level of the reservoir tank (B). It should be between the upper and lower limits when warm, or at the low line when cold. Add pre-diluted coolant with antifreeze as needed.
  • Air Cleaner: Access the air cleaner (A) by releasing the two latch hooks. Clean the outer filter by blowing compressed air from the inside out. Do not wash or tap the filter. Clean every 100 hours or as needed, and replace annually.
  • Alternator / Fan Belt: With the engine off and battery cable disconnected, apply pressure to the midpoint (A) of the belt. The deflection should be approximately 0.4 to 0.6 inches (10 to 15 mm). Adjust tension if not within specification. Adjust every 50 hours and replace as necessary.
  • Grease Points: Lubricate grease fittings every 10 operating hours (or daily) in extremely wet/muddy conditions, or every 50 operating hours in other conditions. Use general all-purpose grease (NLGI GRADE No.2) on the right tie rod end (A), left tie rod end (B), forward drive pedal rod end (C), and reverse drive pedal rod end (D).
  • Front Grille Screen & Radiator Cooling Fins: Clean daily.
  • Battery and Fuses: Replace if necessary.
  • Radiator Hoses, Air Intake Hoses, Power Steering Line, Hydraulic Hoses, Fuel Lines: Check daily. Replace every 2 years or as necessary.
  • Brake Pedal: Check free play daily to ensure it is within 2.9 ± 0.1 inches (73 ± 3 mm). Adjust as needed.

Periodical Maintenance Items:

  • Engine Oil Filter Fuel / Water Separator:
    • Engine Oil Filter: Replace after the first 50 and 200 hours, then every 200 hours.
    • Fuel/Water Separator: Drain every 50 hours, replace every 100 hours or if necessary.
  • Transmission Filters and Oil: Replace after the first 50 and 300 hours, then every 300 hours.
  • Front Axle Gear Oil: Check after the first 50 hours, replace every 500 hours.
  • Fuel Filter: Replace every 500 hours or if necessary.
  • Engine Oil: Replace after the first 50 and 200 hours, then every 200 hours.
  • Coolant: Replace every 2 years or 1000 hours.

Maintenance Kit: A maintenance kit (KIT-SA001) is available for SA221, SA324, and SA424 models, including engine oil, engine oil filter, water separator element, water separator O-ring, air cleaner, transmission oil filter, and line filter.

Yanmar emphasizes the importance of consulting the operation manual for detailed instructions and contacting a local Yanmar dealer for technical assistance, genuine parts, and service.

Yanmar SA221 Specifications

General IconGeneral
Engine TypeDiesel
Engine Power21.5 HP
Drive4WD
Hydraulic SystemOpen center
3-Point HitchCategory I
TransmissionHydrostatic

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