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YMZ-536
Yaroslavl Engine Plant YMZ-536 User Manual
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«
AVTODIZEL» JSC
(Yaroslavl Engine Plant)
ENGINES
YMZ-536,
YMZ-5361, YMZ-5362,
YMZ-5363, YMZ-5364
Operation Manual
536.3902150-
В
РЭ
Yaroslavl • 25.01.2012
2
Table of Contents
Warning
4
Application Range & Particularities of Engine Assembly Sets
5
Technical Specifications
13
Main Parameters and Characteristics of Engines
24
Ymz-536 Family
24
General Design and Operation
50
Cylinder Head
54
Gear Housing
55
Flywheel Housing
55
Piston Rings
60
Piston Pin
61
Connecting Rod
61
Bearing Shells
62
Piston Oil Cooling Jet
63
Piston/Connecting Rod Unit Assembly
63
Accessory Drive Belts
67
Valve Train
71
Oil Filter
77
Cooling System
79
Water Pump
82
Fuel System
89
Electrical Equipment
108
Engine Labeling
109
Consumables
110
Recommended Fuel Grades
110
Recommended Motor Oil Grades
111
Safety Requirements
114
Starting, Running and Stopping
116
Preparation for Start-Up of New Engine and Engine Start-Up after Long-Term Lay-Up or Repair
116
Engine Start
117
Cold-Season Start
118
Checking Engine Operation
119
Stopping the Engine
120
New Engine Break-In
120
Winter Operation
121
Maintenance
122
General Maintenance Guidance
122
Daily Maintenance (DM)
123
First Scheduled Maintenance (M-1)
123
Second Scheduled Maintenance (M-2)
124
Seasonal Maintenance (Sm)
124
One-Time Maintenance Operations
125
Lubrication System
126
Engine Oil Change
126
Changing the Replaceable
126
Fuel Supply System Maintenance
127
Coarse Fuel Filter Maintenance
128
Draining Water from Coarse Filter
128
Cooling System Maintenance
134
Valve Train Clearance Adjustment
135
Checking Intake and Exhaust System for Likeage
140
E.C.s. Diagnostics
141
Sealants
142
Engine Preservation and Depreservation
144
Engine Exterior Preservation
146
Engine Packing
147
Engine Depreservation
148
Manufacturer'swarranty and Claiming Procedure
149
Scope of Warranty
149
Warranty Period
150
How to Use the Warranty
153
Disposal
156
Appendices
158
Appendix 1 Tightening Requirements for Main Threaded Connections
158
Appendix 1
158
Appendix 2
163
Engine Delivery Set for In-Vehicle Integration
163
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Yaroslavl Engine Plant YMZ-536 Specifications
General
Brand
Yaroslavl Engine Plant
Model
YMZ-536
Category
Engine
Language
English
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