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York D3CG102 User Manual

York D3CG102
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GENERAL
YORK Model DCG units are single package air conditioners
with gas heat designed for outdoor installation on a rooftop or
a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, operation and
service of this equipment is available in the following reference
forms:
55.70-N1 - General Installation
55.70-N2 - Pre-start & Post-start Check List
530.18-N3.2V - Economizer Accessory
530.18-N3.4V - Motorized Outdoor Air Damper Accy.
530.18-N8.4V - Gas Piping Accessory
530.18-N10.1V - Propane Conversion Accessory (USA)
530.18-N10.2V - High Altitude Accessory (Nat. Gas)
530.18-N10.3V - High Altitude Accessory (Propane)
530.18-N10.4V - Propane Conversion Accessory (CAN.)
690.15-N25V - Low Ambient Accessory
Renewal Parts:
Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, Pa. 17405
APPROVALS
Design certified by U.L. & CGA as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
®
SUNLINE 2000
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
INSTALLATION INSTRUCTION
Supersedes: 530.18-N10Y (693)
530.18-N10Y (995)
MODELS D3CG090, 102, 120 (STYLE B)
& D4CG150 (STYLE A)
(8.5-9.0 EER)
035-13092
CAUTION
THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE
LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED
TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH
WARNING
OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY
OR PROPERTY DAMAGE.
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE
208/230/575 VOLT
MODELS ONLY
208/230/460 VOLT
MODELS ONLY
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance
.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches
3. Extinguish any open flame.
4. Immediately call your gas supplier.
Installer should pay particular attention to the words:
NOTE, CAUTION
and
WARNING
. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.

Table of Contents

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York D3CG102 Specifications

General IconGeneral
BrandYork
ModelD3CG102
CategoryAir Conditioner
LanguageEnglish

Summary

GENERAL UNIT INFORMATION

FOR YOUR SAFETY

Safety instructions for gas leaks and flammable vapors.

INSPECTION PROCEDURES

Procedures for inspecting the unit for shipping damage.

REFERENCE MATERIALS

Lists additional forms for design, installation, and service.

UNIT APPROVALS

Details UL and CGA certifications and approved uses.

INSTALLATION GUIDELINES

INSTALLATION LIMITATIONS

Installation must comply with national and local safety codes.

UNIT LOCATION SELECTION

Guidelines for selecting a suitable installation site for the unit.

RIGGING AND HANDLING INSTRUCTIONS

Instructions on safely moving and lifting the unit.

REQUIRED CLEARANCES

Required clearances for proper operation and servicing.

DUCTWORK DESIGN

Guidelines for designing and sizing supply and return air duct systems.

OUTDOOR AIR DAMPER INSTALLATION

Installation of the outdoor air intake damper assembly.

CONDENSATE DRAIN PLUMBING

Requirements for plumbing the condensate drain line.

COMPRESSOR MOUNTING

Information on compressor mounting and shipment status.

FILTER INSTALLATION

Details on filter types, installation, and maintenance.

SERVICE ACCESS PANELS

Locations of removable panels for accessing components.

THERMOSTAT LOCATION AND WIRING

Guidelines for thermostat location and wiring.

POWER AND CONTROL WIRING

Requirements for field wiring to the unit.

COMBUSTION DISCHARGE OUTLET

Location and function of the combustion air discharge opening.

GAS PIPING REQUIREMENTS

Proper sizing, installation, and safety of gas piping.

GAS SUPPLY CONNECTION

Routing and connecting the gas supply line.

L.P. GAS CONVERSION AND PIPING

Conversion for L.P./propane gas and piping considerations.

VENT AND COMBUSTION AIR HOODS INSTALLATION

Installation of vent and combustion air hoods.

ECONOMIZER RAIN HOOD ASSEMBLY

Procedure for assembling the economizer rain hood.

ENTHALPY SETPOINT ADJUSTMENT

How to set the enthalpy setpoint for the dampers.

UNIT OPERATION

COOLING SYSTEM DESCRIPTION

Description of the factory-packaged air-cooled condenser system.

PRELIMINARY COOLING OPERATION

Steps before initial cooling operation.

COOLING SEQUENCE OF OPERATION

How the unit operates during cooling calls.

CONTINUOUS BLOWER MODE

Enabling continuous blower operation.

REFRIGERANT SAFETY CONTROLS

Details on refrigerant system safety controls.

HEATING SEQUENCE OF OPERATION

How the unit operates during heating calls.

HEAT ANTICIPATOR SETPOINT ADJUSTMENT

Importance of correct heat anticipator settings for cycle control.

PRE-START CHECKLIST

Essential checks before initial unit start-up.

START-UP PROCEDURES

OPERATING INSTRUCTIONS

Basic instructions for operating the furnace.

POST-START CHECKLIST FOR GAS

Checks to perform after the heating section is operating.

MANIFOLD GAS PRESSURE ADJUSTMENT

How to adjust the gas pressure regulator.

PILOT FLAME CHECKOUT

Procedure for verifying and adjusting the pilot flame.

BURNER ASSEMBLY SERVICE

How to access and service burners, pilot, or orifices.

BURNER AIR SHUTTER ADJUSTMENT

Adjusting air shutters for proper flame appearance.

SUPPLY AIR CFM VERIFICATION

Methods for determining and verifying supply air CFM.

BELT DRIVE BLOWER ADJUSTMENT

Adjusting the blower motor pulley for desired CFM.

TEMPERATURE RISE ADJUSTMENT

How to adjust blower CFM to meet temperature rise specifications.

GAS INPUT VERIFICATION

Procedure for measuring gas input and verifying furnace rating.

OWNER'S APPROVAL

Final steps to ensure owner understanding and approval.

MAINTENANCE PROCEDURES

NORMAL PERIODIC MAINTENANCE

Routine maintenance tasks like filter changes and cleaning.

CLEANING FLUE PASSAGES AND HEATING ELEMENTS

Detailed steps for cleaning heat exchanger components.

TROUBLESHOOTING GUIDE

BLOWER FAILS TO START

Diagnosing issues when the blower doesn't start.

DRAFT MOTOR NOT OPERATING

Diagnosing issues when the draft motor doesn't run.

NO IGNITION OR SPARK

Troubleshooting no ignition or sparking.

PILOT IGNITION FAILURE

Diagnosing pilot ignition failure.

PILOT IGNITION FAILURE WITH GAS ODOR

Troubleshooting pilot ignition and gas odor.

CONTINUOUS SPARKING AFTER PILOT IGNITION

Diagnosing continuous sparking after pilot ignition.

ROLLOUT OR DELAYED BURNER IGNITION

Addressing roll out or delayed ignition issues.

ERRATIC BURNER FLAME CHARACTERISTICS

Troubleshooting erratic burner flame.

REPLACEMENT PARTS

COMPRESSOR SECTION PARTS

List of replacement parts for the compressor section.

MOTOR SECTION PARTS

List of replacement parts for motors.

ELECTRICAL SECTION PARTS

List of replacement parts for electrical components.

GAS HEAT SECTION PARTS

List of replacement parts for the gas heat section.

AIR MOVING SECTION PARTS

List of replacement parts for air moving components.

REFRIGERANT SECTION PARTS

List of replacement parts for the refrigerant section.

FABRICATED PARTS

List of replacement fabricated parts.

MISCELLANEOUS PARTS

List of miscellaneous replacement parts.

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