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York Sunline 2000 D4CG150 User Manual

York Sunline 2000 D4CG150
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SAFETY CONSIDERATIONS
Due to system pressure, moving parts and electrical
components, installation and servicing of air conditioning
equipment can be hazardous. Only qualified, trained, service
personnel should install, repair, maintain or service this
equipment.
Observe all precautions in the literature, on labels and tags
accompanying the equipment whenever working on air
conditioning equipment. Be sure to follow all other safety
precautions that apply.
Wear safety glasses and work gloves, and follow all safety
codes. Use a quenching cloth and have a fire extinguisher
available for all brazing operations.
GENERAL
YORK Model DCG units are single package air conditioners
with gas heat designed for outdoor installation on a rooftop or
a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory installed and tested. The units require only
electric power and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with proven pilot.
INSPECTION
As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier’s freight bill. A separate
request for inspection by the carrier’s agent should be made in
writing. Refer to Form 50.15-NM for additional information.
REFERENCE
Additional information on the design, installation, operation and
service of this equipment is available in the following reference
forms:
55.70-N1 - General Installation
55.70-N2 - Pre-start & Post-start Check List
530.18-N3.2V - Economizer Accessory
530.18-N3.8V - Motorized Outdoor Air Damper Accy.
530.18-N3.9V - Manual Outdoor Air Damper 0-35%
530.18-3.10V - Manual Outdoor Air Damper 0-100%
530.18-N8.4V - Gas Piping Accessory
530.18-N10.5V - Propane Conversion Accessory (USA)
530.18-N10.6V - High Altitude Accessory (Nat. Gas)
530.18-N10.7V - High Altitude Accessory (Propane)
690.15-N28V - Low Ambient Accessory
Renewal Parts:
Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, Pa. 17405
APPROVALS
Design certified by U.L. & CGA as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation on combustible material.
4. For use with natural gas or propane gas.
®
SUNLINE 2000
GAS / ELECTRIC
SINGLE PACKAGE AIR CONDITIONERS
INSTALLATION INSTRUCTION
Supersedes: 530.18-N10Y (995) 530.18-N10Y (398)
MODELS D3CG090, 102, 120
& D4CG090, 120, 150
035-16012
208/230/575 VOLT
MODELS ONLY
208/230/460 VOLT
MODELS ONLY
Installer should pay particular attention to the words:
NOTE, CAUTION
and
WARNING
. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
CAUTION
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE
WITH THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY
APPLICABLE LOCAL, STATE, AND NATIONAL CODES
INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRICAL,
AND MECHANICAL CODES.
WARNING
INCORRECT INSTALLATION MAY CREATE A CONDITION
WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY OR PROPERTY DAMAGE
FOR YOUR SAFETY
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance
.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches; do not use
any phones in the area of the gas leak.
3. Extinguish any open flame.
4. Immediately call your gas supplier from another
location. Follow your gas suppliers
instructions.
5. If you cannot reach your gas supplier, call the
fire department.

Table of Contents

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York Sunline 2000 D4CG150 Specifications

General IconGeneral
BrandYork
ModelSunline 2000 D4CG150
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations and General Information

Installation Limitations and Location

Limitations and Codes

Ensure installation complies with national, local safety codes, and gas utility requirements.

Installation Details

Gas System Installation

Supply Air Blower Performance

DCG090 & DCG102 Performance

Tables showing blower performance (CFM, ESP, BHP, KW) for side and bottom duct applications.

DCG120 Performance

Performance data for DCG120 model, detailing blower speed, ESP, BHP, and KW for different duct applications.

Blower and Accessory Data

Electrical Data and Cooling Operation

Electrical Specifications

Provides electrical data including FLA, LRA, ampacity, fuse/breaker sizes for various models and voltages.

Heating Operation and Safety Controls

Safety Controls and Limits

Details safety controls like freezestat, high pressure cutout, low pressure switch, and limit control settings.

Start-Up and Burner Procedures

Operating Instructions

Step-by-step guide for safely starting the unit, including pilot and main burner lighting.

Post-Start Checks

Essential checks after initial start-up, including gas leaks, manifold pressure, and supply pressure.

Pilot Checkout and Burner Adjustment

Procedures for ensuring proper pilot flame and adjusting burner shutters for optimal combustion.

Airflow Adjustment and Measurement

Temperature Rise and Gas Input

Temperature Rise Adjustment

How to adjust blower CFM to achieve the correct furnace temperature rise range.

Maintenance Procedures

Normal Maintenance

Routine checks including filters, motors, and outdoor coils for optimal unit performance.

Troubleshooting Guide

Blower and Draft Motor Issues

Diagnosing and resolving problems related to blower and draft motor operation and control circuits.

Ignition and Burner Problems

Troubleshooting ignition failures, spark issues, and burner performance problems.

Replacement Parts

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