York XP SERIES W/SIMPLICITY User Manual

R-410A
XP SERIES W/SIMPLICITY SE
15/20 Ton
60 Hertz
5168273-YIM-A-1115
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 14
Field Installed Electric Heat Accessories . . . . . . . . . . . . . 23
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Economizer Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dry Bulb Changeover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Single Enthalpy Changeover. . . . . . . . . . . . . . . . . . . . . . . 23
Dual Enthalpy Changeover . . . . . . . . . . . . . . . . . . . . . . . . 23
Auto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Free Cooling Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Optional BAS-Ready Economizer Power Exhaust Damper
Set Point Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Sequence Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . 36
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 36
Electric Heating Sequence Of Operations . . . . . . . . . . . . 37
Defrost Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Interval between Defrosts . . . . . . . . . . . . . . . . . . . . . . . 38
Forced Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 38
Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Normal Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Blower Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Outdoor Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Simplicity™ SE (Smart Equipment) Firmware Version 3.
Basic Unit Control Board Navigation Examples: . . . . . . . . 42
Start-Up Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
LIST OF TABLES
1 XP180/240 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . 6
2 XP180/240 Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 XP180/240 Unit Accessory Weights . . . . . . . . . . . . . . . . . 9
4 XP180/240 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 12
5 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 XP180/240 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . 21
8 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 23
9 Simplicity SE Economizer Board Details . . . . . . . . . . . . 25
10 Altitude/Temperature Correction Factors . . . . . . . . . . . . 30
11 Air Flow Performance - Side Duct Application . . . . . . . . 32
12 Air Flow Performance - Bottom Duct Application . . . . . . 33
13 RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . 34
15 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 34
16 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 35
17 Limit Control Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
18 Electric Heat Anticipator Setpoint . . . . . . . . . . . . . . . . . . 39
19 Simplicity SE UCB Details . . . . . . . . . . . . . . . . . . . . . . . 44
LIST OF FIGURES
1 XP240 Component Location . . . . . . . . . . . . . . . . . . . . . . 6
2 XP240 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . 8
3 XP240 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . 8
4 XP180 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . 8
5 XP180 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . 8
6 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7 XP240 Unit Dimensions Front View . . . . . . . . . . . . . . . . . 9
8 XP180 Unit Dimensions Front View . . . . . . . . . . . . . . . . 10
9 XP180/240 Unit Dimensions Rear View . . . . . . . . . . . . 11
10 XP180/240 Unit Dimensions Rain Hood . . . . . . . . . . . . 12
11 XP180/240 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12 Fixed Outdoor Air Damper . . . . . . . . . . . . . . . . . . . . . . . 13
13 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
14 Field Wiring Disconnect - Heat Pump Unit With/Without
Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
15 Typical Field Wiring 24 Volt Thermostat . . . . . . . . . . . . 16
16 SE-ECO1001-0 Economizer Controller . . . . . . . . . . . . . 25
17 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
18 Altitude/Temperature Correction Factors . . . . . . . . . . . . 30
19 Pressure Drop Across A Dry Indoor Coil Vs. Supply Air CFM
For All Unit Tonnages . . . . . . . . . . . . . . . . . . . . . . . . . . 34
20 XP180 (15 Ton) Charging Chart . . . . . . . . . . . . . . . . . . 40
21 XP240 (20 Ton) Charging Chart . . . . . . . . . . . . . . . . . . 40
22 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

York XP SERIES W/SIMPLICITY Specifications

General

Brand	York
Model	XP SERIES W/SIMPLICITY
Category	Electric Heater
Language	English

Summary

General

Safety Considerations

Explains signal words (DANGER, WARNING, CAUTION) and provides critical safety notices for installation and service.

Nomenclature

15 & 20 Ton York® Model Number Nomenclature

Breaks down the model number components for XP Series units.

Installation

Installation Safety Information

Provides critical safety instructions and precautions before starting installation.

Compressors

Compressor specifications and POE oil handling

Discusses compressor design, R-410A compatibility, POE oil properties, and handling precautions.

Power And Control Wiring

Wiring standards and safety precautions

Covers electrical codes, grounding, transformer tap adjustment, and wire replacement.

Disconnects and grounding

Drive Selection

Steps for selecting blower drive and motor

Guides through determining duct application, airflow, static pressure, and selecting motor/drive.

Sequence of Operation

Cooling Operation Modes

Details cooling stages, continuous/intermittent blower operation, and thermostat control.

Heating Operation Modes

Explains heating stages, compressor engagement, and electric heat activation.

Cooling System Safeguards

System Protection and Operation

Evaporator, Ambient, and Compressor Protection

Electric Heat Operation

Explains the sequence of operations for electric heating stages and controls.

Defrost and Electric Heat Control

Defrost Initiation, Termination, and Intervals

Electric Heat Operation Errors and Limits

System Setup and Operation

Electric Heat Anticipator Settings

Cooling Start-Up Procedures

Covers pre-start checks, operating instructions, post-start checks, and shutdown for cooling.

Unit Charging Procedures

Cooling Mode Charging Charts

Presents charging charts for 15-ton and 20-ton units in cooling mode based on pressure.

Unit Maintenance

Routine Maintenance Tasks

Covers filter, motor, bearing, and outdoor coil maintenance, including safety.

Control Board Navigation

Basic LCD Navigation

Step-by-step guide on using the LCD to navigate menus and view sensor data.

Control Board Configuration

Navigating the Commissioning Menu

Guides on accessing and adjusting parameters such as cooling set points and lead-lag settings.

Start-Up Procedures

Startup Checklist and Instructions

Provides a checklist for initial startup, including warranty information and data submission.

Safety and Design Information

General Safety Warnings

Provides warnings about lethal voltages and moving parts during startup.

Design Application Data

Operating Measurements

Cooling System Measurements

Gas Heating Measurements

Final Checks and Verification

Staging Controls and VFD Verification

Final Unit Inspection