Yudo CGF 560 User Manual

▣ Agencies
▣ Subsidiaries
▣ Local Office
TEMPERATURE
CONTROLLER
Instruction Manual
English
MODEL:CGF560
Take-Out Robot
Factory Automation (Plastics)
Auxiliary System
Factory Automation
(Gantry, Bar Feeder, Etc.)
Ver. 4.5 MN CGF560 English
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Hot Runner System
HEAD OFFICE & FACTORY
169-4, Gujang-Ri, Paltan-Myun, Hwasung-City, Gyeonggi-Do, 445-911 Korea
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HEAD OFFICE & FACTORY
78Blk, 5Lot, 648-4, Gojan-Dong, Namdong-Gu, Incheon, 405-817 Korea
TEL : + 82 32 450 7800 FAX : + 82 32 819 3200
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345-40, Gasan-Dong, Gumchon-Gu, Seoul, 153-802 Korea
TEL : + 82 2 818 8570 FAX : + 82 2 838 6767
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DAEGU OFFICE TEL : + 82 53 383 3734
FAX : + 82 53 383 3736
BUSAN OFFICE TEL : + 82 51 304 1711
FAX : + 82 51 304 1713
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▣ Subsidiaries
JAPAN YUDO JAPAN CO., LTD.
TEL : + 81 3 6400 4071 FAX : + 81 3 6400 4072
e-mail : yuja@yudojpn.co.jp
- Osaka Office
TEL : + 81 6 6338 9571 FAX : + 81 6 6338 9572
CHINA YUDO (CHINA) CO., LTD. (柳道實業有限公司)
TEL : + 852 2344 5180 FAX : + 852 2344 5018
e-mail : info@yudohotrunner.com.hk
YUDO TRADING CO., LTD. (柳道貿易有限公司)
TEL : + 86 769 8539 4466 FAX : + 86 769 8539 4455
e-mail : yudo@changan.net
YUDO TRADE COMPANY LTD. TIANJIN
TEL / FAX : + 86 22 88298279
Mobile : + 86 22 60321560 e-mail : solong1118@yahoo.com.cn
YUDO-WANCO (SUZHOU) HOT RUNNER SYSTEMS CO., LTD.
TEL : + 86 512 6504 8882 FAX : + 86 512 6504 6886
e-mail : suzhou@yudowanco.com
YUDO SHANGHAI
TEL : + 86 21 5059 3818 FAX : + 86 21 6855 6363
e-mail : shanghai@yudowanco.com
TAIWAN YUDO-WILSON CO., LTD.
TEL : + 886 3 409 1250 FAX : + 886 3 409 1280
e-mail : sales.t@yudotaiwan.com
INDIA YUDO HOT RUNNER INDIA PVT. LTD.
TEL : + 91 250 245 1155~6 FAX : + 91 250 245 1158
e-mail : yudo@yudoindia.com
IRAN YUDO IRAN
TEL : + 98 21 2367655 FAX : + 44 1989 566010 (U.K.)
Mobile : + 98 912 2776072 e-mail : amin@yudo.co.uk
U.S.A. YUDO INC.
- HQ
TEL : + 1 614 873 1300 FAX : + 1 614 873 6873
e-mail : slee@yudousa.com / jaagaard@yudousa.com
- Central Division
TEL : + 1 630 529 7487 FAX : + 1 630 529 7469
Mobile : + 1 630 605 9119 e-mail : ksalemi@yudousa.com
- Mid-Western Division
Mobile : + 1 937 478 9039 e-mail : rkilburn@yudousa.com
CANADA - Eastern & Canada Division
TEL : + 1 905 304 1680 FAX : + 1 905 304 9934
Mobile : + 1 905 512 6358 e-mail : gsands@yudousa.com
MEXICO - Western & Mexico Division
TEL : + 1 805 480 4922 FAX : + 1 805 432 1680
Mobile : + 1 805 432 5319 e-mail : jcescalante@yudousa.com
BRASIL PAULO ENG. LTD.
TEL : + 55 11 3392 5775
e-mail : leonardo@starseiki.com.br
U.K. YUDO (U.K.) LTD.
TEL : + 44 1989 763423 FAX : + 44 1989 566010
e-mail : enquiries@yudo.co.uk
SINGAPORE WANCO INDUSTRIAL PTE. LTD.
TEL : + 65 6264 1166 FAX : + 65 6268 5645
e-mail : sales@wanco.com.sg
MALAYSIA MAWANCO SDN BHD.
TEL : + 60 3 8945 2127 FAX : + 60 3 8945 2133
e-mail : sales@mawanco.com.my
THAILAND WANCO INDUSTRIAL (THAILAND) CO., LTD.
TEL : + 66 2 757 4989 FAX : + 66 2 757 4988
e-mail : sales@thaiwanco.com
VIETNAM WANCO INDUSTRIAL CO., LTD. (VIETNAM REP. OFFICE)
TEL : + 84 8 935 1207 FAX : + 84 8 843 9409
e-mail : wanco_vietnam@hcm.fgt.vn
AUSTRALIA & STM AUSTRALIA PTY. LTD.
NEWZEALAND TEL : + 61 3 9885 9795 FAX : + 61 3 9885 2756
e-mail : sales@stm.net.au
ISRAEL ASI-AFASPEM ISRAEL LTD.
TEL : + 972 4 680 2770 FAX : + 972 4 680 2770
Mobile : + 972 544 340360
e-mail : hrmolds@netvision.net.il
GERMANY MKT MOLLENBERG GMBH.
TEL : + 49 6162 4077 FAX : + 49 6162 2482
e-mail : m-k-t@t-online.de
AUSTRIA PROTEC
TEL : + 43 1 259 5917 FAX : + 43 1 259 5918
POLAND EURO INTERNET HOLDINGS S.A.
TEL : + 48 22 843 0579 FAX : + 48 22 33 90 246
e-mail : jcsuk@euroitech.com
RUSSIA CS PLASTECH
TEL : + 7 495 737 9575 FAX : + 7 495 236 3221
e-mail : info@csplastech.ru
SOUTH AFRICA HESTICO PTY. LTD.
TEL : + 27 11 768 5228 FAX : + 27 11 885 1693
e-mail : hest.heiner@yudohot.com
PORTUGAL YUDO HOT RUNNER SYSTEMS LDA.
TEL : + 351 244 575810 FAX : + 351 244 575819
e-mail : absousa@yudoiberica.com
FRANCE YUDO FRANCE
TEL : + 33 2 3277 4200 FAX : + 33 2 3253 4655
e-mail : f.louhichi@hvdi.com
SPAIN YUDO IBERICA S. L.
TEL : + 34 93 715 81 22 FAX : + 34 93 715 81 25
e-mail : yudo@yudoiberica.es
ROMANIA YUDO ROMANIA
TEL / FAX : + 40 213 272 115
e-mail : mould@rdsnet.ro
TURKEY YUDO TURKEY
TEL : + 90 212 320 9563 FAX : + 90 212 320 9569
e-mail : murat@yudo.com.tr
ITALY YUDO MR-TECH S.R.L.
TEL : + 39 02 995 51 78 FAX : + 39 02 995 85 74
e-mail : yudoit@yudoeu.com
GERMANY YUDO GERMANY GMBH.
TEL : + 49 2359 50 92 04 FAX : + 49 2359 50 92 05
e-mail : info@yudo-germany.com

Yudo CGF 560 Specifications

General

Brand	Yudo
Model	CGF 560
Category	Temperature Controller
Language	English

Summary

Items to check before using the Controller & Operation Procedure

Basic Structure of Controller

Outline of Controller

PID Control

Method to maintain temperature accurately by controlling output power based on PID values.

Auto Tuning

Function to analyze capacity and heat constant for precise temperature control.

Output Method

PWM and SSR modes for precise control or low noise, respectively.

Controller Unit Specification

Name of Components

Operation Modes

AUTO Mode

Normal operation mode for automatic temperature control according to set degree.

STAND-BY Mode

Reduces output power to stop production temporarily, saving energy.

MANUAL Mode

Allows user to adjust power output manually for emergency operation.

Menu Setting

User's Setting Menu

Diagram and steps for accessing and modifying user-specific settings.

AL-H (High Limit Alarm Function)

Activates when temperature exceeds the set high limit value.

AL-L (Low Limit Alarm Function)

Activates when temperature drops below the set low limit value.

STBY (STAND-BY Setting)

Allows setting the duration and temperature rate for standby mode.

LOCK (Key S/W Locking device)

Prevents accidental changes to parameters by locking the control panel.

ID (Channel Setting-Option)

For integrated management of multiple controller units via a central system.

Supplier's Setting Menu

-IN- (Sensor selecting function)

Selects the type of thermocouple (J or K) for accurate temperature measurement.

C-F(Celsius and Fahrenheit degrees Selection)

Allows selection between Celsius and Fahrenheit for temperature display.

UNIT(Temperature display Unit Setting)

Configures temperature display units to 1.0 or 0.1 precision.

SOFT (Soft START setting)

Applies low power for a short period to prevent humidity damage to the heater.

HC-H (High Limit Current Setting)

Sets a high limit for current to detect heater disconnection or overcurrent.

HC-L (Low Limit Current Setting)

Sets a low limit for current to detect heater disconnection.

Error Code saving function

Selecting Output Method

Error Code Display Function

Integrated Control Function (optional)

AL/RE (Alarm RESET Function)

Stops the buzzer sound for active alarms without removing the cause.

STBY (Integrated STANDBY function)

Reduces power supply for temporary production stoppage with single handling.

LOCK (LOCK ON function)

Provides security by preventing setting modifications across all modules.

Connector and Cable

Standard Spec.: Integrated wire(Power+T/C)

Details the standard connector with integrated power and thermocouple wiring.

Optional Spec.: Separated wire (Power, T/C)

Details connectors with separated power and thermocouple wiring.

How to wire a heater and T/C in connectors

Illustrates wiring diagrams for connecting heaters and thermocouples.

Standard specification

Lists standard connectors (4P, 16P, 24P) and quantities for different zone configurations.

Options

Discusses options for wiring and custom connectors based on customer preference.

Diagram for Terminal Connection and Structure

Electric Wiring Diagram

240V 3Phase 3 Line Type

Wiring diagram for a 240V 3-phase, 3-wire power supply.

240V 1 Phase 2 Line Type

Wiring diagram for a 240V single-phase, 2-wire power supply.

Wiring modification method

380V/414V 3Phase 4 Line Type

Wiring diagrams and steps for 380V/414V 3-phase, 4-wire systems.

240V 1 Phase 2 Line Type

Wiring diagrams and steps for 240V single-phase systems.

Default Value

Default value of user's menu

Displays default values for user-configurable settings like SV, AL-H, AL-L.

Default Value of Supplier Menu

Lists default values for supplier-configured settings like Sensor Type, Units.

Security Marks

Check Points for the Trouble Shooting