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YUKEN KOGYO ASE Series - User Manual

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Instruction Manual
- To ensure safe and correct use of the product -
To ensure proper handling of the product, read this manual thoroughly before use.
Be sure to follow the instructions described in the Safety Precautions section and
the main body of this manual.
Keep this manual at hand for future reference.
When creating instruction manuals for systems equipped with the product, be sure
to reflect the contents of this manual in such documents.
YUKEN KOGYO CO., LTD.
Doc. No. Pub. EM-0146-8
Date of issue July 17, 2013
Products Publicity Section,
Sales Administration Dept.
ASE Series AC Servo Motor-Driven Pumps
Model: ASE3 -*AA-G 80*-B00-31
: ASE5 -*BZ-G130*-B00-31
: ASE10-4CE-G200*-B00-21

Table of Contents

Other manuals for YUKEN KOGYO ASE Series

Questions and Answers

Summary

Instruction Manual

Product Series Introduction

Overview of the ASE Series AC Servo Motor-Driven Pumps.

Safe Use Guidelines

Essential precautions for safe and correct product operation.

About this manual

Manual Information and Disclaimers

Details on manual simplifications, updates, error reporting, and copyright.

Safety Precautions

Intended Users and Handling

Manual is for users with electrical/hydraulic knowledge; supervised handling required.

Safety Classification System

Explains DANGER, WARNING, and CAUTION levels for safety instructions.

Specific Safety Instructions

DANGER, WARNING, CAUTION Details

Detailed DANGER, WARNING, and CAUTION statements for safe operation.

Introduction

Intended Users

Product handling requires knowledge of electrics and hydraulics or supervision.

Intended Purpose

Product is a motor-driven pump unit for hydraulic equipment power source.

Product Check Upon Delivery

Verify model, check for damage, and record serial numbers upon receipt.

About the Product

Basic Structure and Components

Overview of the pump unit, AMSE controller, and regenerative resistor.

Basic System Configuration

Diagram showing the AC servo motor, pump, and AMSE controller integration.

Control System Overview

Explains variable control of pump speed based on pressure/flow commands.

Model Number Designation

Breakdown of the ASE model number and its components.

Component Combinations

Table listing models and their associated AMSE controllers and resistors.

Product Specifications

Detailed specifications for flow control, pressure control, atmosphere, and storage.

AMSE Controller and Unit Specifications

Technical details for AMSE controllers and facilities for different models.

External Dimensions and Mass

Provides dimensions and weight for motor-driven pump units.

Controller and Resistor Dimensions

Dimensions and mass for AMSE controllers and regenerative resistors.

AMSE Controller Interface and Access

Controller External Parts Identification

Identifies USB port, operation panel, and cover fixing bolts.

Removing the Controller Cover

Step-by-step guide to safely remove the AMSE controller cover.

Controller Internal Parts

Details internal components like operation panel, USB, sensor terminals, and main circuit terminals.

Control Circuit Terminals

Explains sequence input signals and their functions for control.

Analog I;O and Error Output Terminals

Details analog input/output and error output relay contacts.

Sequence and Other Output Terminals

Describes open collector outputs for alarms and other miscellaneous terminals.

Sensor, Main Circuit, and Control Power Terminals

Details connections for sensors, main power, and control power.

Installation of ASE Pump Unit

Required Installation Tools

Lists tools needed for pump installation and flange connections.

Pump Unit Relocation Precautions

Safety guidelines for moving and handling the pump unit to prevent damage.

Installation Preparation Steps

Instructions on cleaning, removing plugs, and checking sealing surfaces.

Pump Unit Mounting and Bolting

Guidance on mounting orientation, securing the unit, and bolting specifications.

Drain and Suction Piping Requirements

Specifications for drain pipe size, suction pipe size, and placement.

Pipe Tightening Specifications

Torque values for discharge, suction, and drain pipe screw tightening.

Installation of AMSE Controller

Installation Preparation and Standards

Requirements for clearances, orientation, and cooling for controller installation.

Environmental Conditions

Specifies ambient temperature, humidity, and vibration limits for the controller.

Regenerative Resistor Installation

Guidelines for installing regenerative resistors and brake units.

AMSE Controller Terminal Wiring Diagram

Illustrates wiring for main circuit, sensor, USB, and control circuit terminals.

Regenerative Resistor Wiring Methods

Shows series and parallel wiring diagrams for regenerative resistors.

Wiring Specifications

Details wire sizes, screw types, and tightening torques for terminals.

Preparation for Operation

Operating Environment Requirements

Specifies installation location, ambient conditions, and avoiding water.

Hydraulic Fluid Requirements

Details fluid type, viscosity, temperature, and contamination level for pump operation.

ASE Pump Unit Operation Guidelines

General warnings and cautions for operating the pump unit safely.

Initial Pump Unit Operation Procedures

Steps for filling fluid, setting valves, and initial startup checks.

Operation Adjustment

Display and Operation Buttons

Identifies the LED display, buttons, and M Dial for parameter settings.

Communication Cable for Setup

Describes using USB cable and dedicated software for monitoring/setup.

Display Transitions and Navigation

Explains how to navigate the display modes and view parameters.

Display Item Codes and References

Lists codes for parameters, alarms, warnings, and status displays.

Changing Parameter Settings

Step-by-step guide on how to modify parameter values using the operation panel.

Parameter List (P***)

Details of setting parameters P1 through P339, including range and default.

Parameter List (P***) Continued

Continues parameter details from P340 to P447.

Parameter List (P***) Continued

Lists parameters P448 to P991 and calibration parameters C***.

Calibration Parameter List (C***)

Details calibration parameters C0 through C15.

Parameter Functions (P1, P7, P8, P9, P17)

Explains functions of specific parameters like Upper Limit Frequency and MRS input.

Parameter Functions (P52)

Details for selecting display items on the operation panel.

Parameter Functions (P56, P75, P77, P80)

Explains reset, parameter write selection, and model-specific defaults.

Parameter Functions (P161, P244)

Covers button lock selection and cooling fan operation control.

Parameter Functions (P255-P259)

Details life warning status and capacitor life measurement parameters.

Parameter Functions (Rise Time Gain)

Explains settings for pressure control gain at pressure rise time.

Parameter Functions (Fall Time Gain)

Explains settings for pressure control gain at pressure fall time.

Parameter Functions (Pressure Command Filter)

Details first-order lag filters for pressure command input.

Parameter Functions (Pressure Response)

Covers pressure response sensitivity, gain, and offset settings.

Parameter Functions (Proportional and Feedforward)

Explains proportional gain and feedforward controls for pressure response.

Parameter Functions (Q-damping and Combined Units)

Details Q-damping gain/filter and setting number of combined units.

Parameter Functions (PIN Mini and Q-COMP)

Covers PIN Mini settings for pressure limits and Q-COMP for leakage compensation.

Parameter Functions (Flow;Pressure Command Voltage)

Adjusts span and zero points for flow and pressure command voltages.

Parameter Functions (Pressure Sensor)

Adjusts pressure sensor span and zero points, rated pressure, and motor speed.

Parameter Functions (Sensor Rated Value, AM Monitor)

Sets pressure sensor rated value and AM monitor output item selection.

Parameter Functions (Calibration, Clear)

Functions for automatic calibration and parameter initialization.

Parameter Functions (Parameter Copy)

Procedures for copying parameter data between AMSE controllers.

Parameter Functions (AM Terminal Calibration)

Calibrates the scale of meters connected to the AM terminal.

Troubleshooting

Error Indication Overview

Explains alarms, warnings, and error messages indicated on the panel.

Alarm Codes and Causes

Lists alarm codes, their names, causes, and reset procedures.

Warning Codes and Descriptions

Lists warning codes (OL, Rb, etc.) and their meanings.

Error Messages and Causes

Details error messages (HOLD, Er 1, etc.) related to improper operation.

Status Display Codes

Shows status codes like ENG for emergency stop.

Measures Against Alarms

Provides remedies for specific alarm codes like E.PE, E.CPU, E.IOH.

Alarm Measures (E.CFE to E.ΓΗΠ)

Remedies for alarms E.CFE, E.USb, E.OP3, E.Ov3, E.bE, E.Uur, E.IPF, E.ΓΗΓ, E.ΓΗΠ.

Alarm Measures (E.Fln to E.PUE)

Remedies for alarms E.Fln, E.OLr, E.OC3, E._GF, E.ILF, E.PUE.

Measures Against Warnings

Remedies for warnings OL, rb, ΓΗ, PS, CP, Fn, OP.

Measures Against Error Messages and Status

Remedies for errors (HOLD, Er, rE) and status (ENG).

Noise Control Measures

Discusses basic measures, external noise prevention, and radiated noise control.

Specific Noise Measures and Filters

Details measures for different noise paths and filter usage.

Combination Use

Overview of Combination Use

Explains benefits and system capabilities of combining ASE units.

Hydraulic Circuit and Wiring Diagram

Shows simplified circuit for master/slave ASE unit connection and wiring.

Component Settings for Combination Use

Details modular connectors, switches, and terminal connections for combination setup.

Tools for Combination Use Setting

Recommends RJ11 modular cables for network configuration.

Network Number Selection Switch (SW2)

Guide to setting network numbers for master and slave ASE units.

Control Switch Settings (SW1)

Explains bit settings for single/combination use and termination resistors.

Switching Operation Mode

Instructions for switching between single and combination use modes.

Network Termination Resistor Setting

How to set the network termination resistor for communication stability.

Modular Connector (CN3) Usage

Details on using the modular connector for network cables.

Changing Parameters for Combination Use

Adjusting parameters for combined units and MRS signal input.

Pre-Commissioning Checks

Essential checks of hydraulic circuit, installation, and cable connections before operation.

Controller Settings Verification

Verifying network numbers and control switch settings for combination operation.

Control Parameter Checks

Verifying combined unit count and performing power-on checks.

Troubleshooting Combination Use Operation

Identifies conditions causing warnings (oP) during combined operation.

Reverting to Single Use Operation

Steps to change settings from combination use back to single unit operation.

Maintenance

Hydraulic Fluid Contamination Control

Importance of clean fluid and filter specifications for pump life.

Daily Inspection Procedures

Daily checks for pump noise, cylinder condition, joints, and fluid leakage.

AC Servo Motor Inspection and Component Replacement

Daily/overall inspection and component replacement guidelines for AC servo motor.

AMSE Controller Inspection and Component Replacement

Annual inspection and component replacement intervals for the AMSE controller.

Storage, Disposal, and Customer Service

Storage Guidelines for Unused Units

Recommended temperature, humidity, and locations for storing units.

Industrial Waste Disposal Procedures

Guidance on disposing of the unit as industrial waste according to law.

Customer Service Contact Information

Contact details for YUKEN KOGYO CO., LTD. and YUKEN EUROPE LTD.

Publication Information

Publication History Details

Lists publication dates and edition numbers for the manual.

Publisher Details

Provides YUKEN KOGYO CO., LTD. address, phone, and fax.

YUKEN KOGYO ASE Series Specifications

General IconGeneral
BrandYUKEN KOGYO
ModelASE Series
CategoryWater Pump
LanguageEnglish