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YZ Systems NJEX 8300G User Manual

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NJEX 8300G
N A T U R A L G A S O D O R I Z A T I O N S Y S T E M

Table of Contents

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YZ Systems NJEX 8300G Specifications

General IconGeneral
ModelNJEX 8300G
CategoryIndustrial Equipment
ManufacturerYZ Systems
Featuresrobust construction
Benefitsreduced downtime
DescriptionHigh-performance industrial extruder designed for demanding applications requiring precision and reliability.

Summary

Section 1: First Things To Know About The 8300

How to Use this Manual

Explains how to use the NJEX-8300 Operations Manual effectively.

Getting Help

Provides contact information and guidance for obtaining assistance with the 8300 system.

Typographic Conventions

Details the conventions used in the manual for readability and clarity.

Section 1: First Things To Know About The 8300

Operation Specifications

Lists the key operational parameters and specifications for the 8300 system.

Section 1: First Things To Know About The 8300

Theory of Operation

Explains the fundamental working principles of the 8300 system and its components.

System Accessories

Details optional components and accessories available for the NJEX system.

Section 2: System Installation

Standard System Components

Lists and describes the primary components of the standard NJEX-8300G system.

Section 2: System Installation

System Flow Schematic

Illustrates the schematic of the NJEX 8300 system, showing component flow paths.

Section 2: System Installation

Standard System Mounting

Provides instructions and specifications for mounting the system enclosure.

Section 2: System Installation

Standard System Connections

Details the required field connections for operating the 8300G system.

Section 2: System Installation

Skid System Components

Lists and describes the primary components of the NJEX SkidMount Series.

Section 2: System Installation

Bulk Odorant Filter

Describes the function and location of the bulk odorant filter.

Mechanical Interconnect Cable

Explains the cable connecting system control and mechanical sections.

Expansion Tank

Describes the expansion tank's role in pressure regulation.

NJEX Gas Filter

Details the NJEX gas filter and its function.

Actuation Gas Regulator

Explains the actuation gas regulator's function.

Service Tray

Describes the purpose of the service tray.

Section 2: System Installation

System Flow Schematic

Illustrates the schematic of the NJEX 8300 system, showing component flow paths.

Section 2: System Installation

Skid System Mounting

Provides dimensions and mounting recommendations for skid systems.

Section 2: System Installation

Skid System Connections

Details field connections for skid-mounted NJEX 8300G systems.

Section 3: Filling the Bulk Odorant Tank

Filling the Tank for the First Time

Step-by-step guide for the initial filling of the bulk odorant tank.

Section 3: Filling the Bulk Odorant Tank

Refilling the Bulk Odorant Tank

Provides instructions for refilling the bulk odorant tank.

Section 4: System Control & Electronics

Overview

Introduces the control/electronics system and its main components.

To Use The Key Pad

Explains the function and operation of the N-300 controller keypad.

Section 4: System Control & Electronics

To Power Up The System

Details the procedure for powering up the N-300G controller and system.

Section 4: System Control & Electronics

Test & Standby Keys

Explains the functionality of the Test and Standby keys on the N-300G controller.

Section 4: System Control & Electronics

Battery & Solar Panel Assembly

Describes the battery and solar panel components and their function.

Section 4: System Control & Electronics

Communications Interface

Outlines the methods for communicating information from the N-300 controller.

Comm-Link Configuration

Discusses communication configuration options for the 8300 system.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters

Details how to set essential operational parameters for Proportional-to-Flow mode.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters, Continued

Continues the explanation of setting operator input parameters for Proportional-to-Flow.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters, Continued

Continues the explanation of setting operator input parameters for Proportional-to-Flow.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters, Continued

Continues the explanation of setting operator input parameters for Proportional-to-Flow.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters, Continued

Continues the explanation of setting operator input parameters for Proportional-to-Flow.

Section 5: Programming for Proportional-to-Flow Operation

Setting Operator Input Parameters, Continued

Continues the explanation of setting operator input parameters for Proportional-to-Flow.

Section 5: Programming for Proportional-to-Flow Operation

MODBUS Parameters

Details Modbus communication parameters for system configuration.

Section 6: Programming for Proportional-to-Time Operation

Setting Operator Input Parameters

Details how to set operational parameters for Proportional-to-Time mode.

Section 6: Programming for Proportional-to-Time Operation

Setting Operator Input Parameters, Continued

Continues setting operator input parameters for Proportional-to-Time mode.

Section 6: Programming for Proportional-to-Time Operation

Setting Operator Input Parameters, Continued

Continues setting operator input parameters for Proportional-to-Time mode.

Section 6: Programming for Proportional-to-Time Operation

Setting Operator Input Parameters, Continued

Continues setting operator input parameters for Proportional-to-Time mode.

Section 6: Programming for Proportional-to-Time Operation

MODBUS Address

Explains setting the Modbus address for the odorizer.

MODBUS Parameters

Details Modbus communication parameters for system configuration.

Section 6: Programming for Proportional-to-Time Operation

Setting Operator Input Parameters, Continued

Continues setting operator input parameters for Proportional-to-Time mode.

Section 7: Calibrating Signal Inputs

Analog Flow Input Calibration, 1-5 VDC / 4-20 mA

Guides calibration of analog flow inputs (voltage or current).

Section 7: Calibrating Signal Inputs

Analog Flow Input Calibration, 1-5 VDC / 4-20 mA, Continued

Continues calibration of analog flow inputs.

Section 7: Calibrating Signal Inputs

Expansion Tank Pressure Transmitter Zero Calibration

Details zero calibration for the expansion tank pressure transmitter.

Section 7: Calibrating Signal Inputs

Odorant Inlet Pressure Transmitter Zero Calibration

Guides zero calibration for the odorant inlet pressure transmitter.

Section 7: Calibrating Signal Inputs

Pulse Flow Input Calibration, Dry Contact & Voltage Pulse

Guides calibration for pulse flow inputs (dry contact, voltage pulse).

Calculate Pulse Input Frequency

Explains how to calculate pulse input frequency for calibration.

Section 7: Calibrating Signal Inputs

Calculation for Determining the Span Frequency

Provides a method to calculate span frequency for calibration.

Section 8: Working with the N-300 System Displays

Display Functionality

Explains how the display changes to indicate system conditions.

Section 8: Working with the N-300 System Displays

To View Real Time Displays

Guides on how to view real-time operational data on the N-300 controller.

Strokes Signaled

Explains the 'Strokes Signaled' display.

Odorant Injected

Explains the 'Odorant Injected' display.

Pump Displacement

Explains the 'Pump Displacement' display.

Pump Alarms

Lists conditions causing pump alarm indications.

Section 8: Working with the N-300 System Displays

Meter Level – Verometer

Describes the Verometer level display and automatic refill function.

Meter Alarms – Verometer

Lists 12 alarm and non-alarm indicators for Verometer operation.

Meter Indicators, non-alarm

Lists non-alarm indicators related to Verometer operation.

Section 8: Working with the N-300 System Displays

To View Real-Time Displays, Continued

Continues detailing how to view real-time data on the N-300 controller.

Expansion Tank

Describes the expansion tank pressure display.

Odorant Inlet

Describes the odorant inlet pressure display.

Battery Voltage

Explains the battery voltage display and alarm.

Flow Input

Explains the flow input display and associated alarms.

Flow Input Alarms

Lists alarms related to the flow input.

Flow Input Indicators, non-alarm

Lists non-alarm indicators for flow input.

Section 8: Working with the N-300 System Displays

Tank Level

Describes the odorant supply level display in the bulk tank.

Tank Level Alarm

Details alarms for low and high odorant tank levels.

Odorant Temperature

Describes the display of odorant temperature, time, and date.

Section 9: Setting & Testing Alarms

Setting Alarm Out Status

Configures which alarms activate the alarm output contact.

Section 9: Setting & Testing Alarms

Setting Alarm Out Status, Continued

Continues configuring alarm output status for various system components.

Section 9: Setting & Testing Alarms

Testing Alarm Out Status

Guides on testing alarm outputs and simulating system alarms.

Section 9: Setting & Testing Alarms

Testing Alarm Out Status, Continued

Continues instructions for testing alarm outputs and simulating alarms.

Section 9: Setting & Testing Alarms

Testing Alarm Out Status, Continued

Continues instructions for testing alarm outputs and simulating alarms.

Section 9: Setting & Testing Alarms

Setting The Clock

Details how to set the internal clock and date on the N-300G controller.

Section 9: Setting & Testing Alarms

Setting The Clock, Continued

Continues instructions for setting the internal clock and date.

Section 10: Mechanical System

Overview

Introduces the mechanical system and its main components.

Section 10: Mechanical System

Odorant Inlet Manifold & Bulk Odorant Filter Assembly

Describes the odorant inlet manifold and bulk odorant filter.

Fill Valve

Explains the purpose and operation of the fill valve.

Section 10: Mechanical System

Verometer

Details the purpose and function of the Verometer as an odorant meter.

Section 10: Mechanical System

Model 8000 Pump

Describes the Model 8000 pump, its actuation, and displacement.

Odorant Discharge Manifold

Details the odorant discharge manifold and its connections.

Section 10: Mechanical System

NJEX Gas Filter

Describes the NJEX gas filter and its function.

Section 10: Mechanical System

Solenoid Valve & Pneumatic Relay Manifold

Describes the solenoid valves and pneumatic relay manifold.

Expansion Tank

Describes the expansion tank's role as a pressure buffer.

Section 11: System Operation

Setting System Pressures and Valves

Details how to set system pressures and verify valve positions.

Low Pressure Relief Adjustment

Guides testing and adjustment of the low pressure relief.

Section 11: System Operation

Starting The System

Provides a step-by-step guide to starting the NJEX system.

Section 11: System Operation

To Stop The System

Details the procedure for stopping the NJEX system pump.

Section 12: System Maintenance

Preventative Maintenance Schedule

Outlines a schedule for preventative maintenance tasks.

Recommended Maintenance Schedule

Lists recommended maintenance tasks by inspection frequency.

Recommended Spare Parts List

Lists recommended spare parts for the NJEX system.

Section 12: System Maintenance

Overflow Protector Assembly Inspection

Guides the inspection of the overflow protector assembly.

Section 12: System Maintenance

Low Pressure Relief Adjustment

Guides testing and adjustment of the low pressure relief.

Section 12: System Maintenance

Conducting a Forward Purge

Provides instructions for performing a forward purge procedure.

Section 12: System Maintenance

Venting Pressure Gas

Provides instructions for venting pressure gas from the system.

Section 12: System Maintenance

Filling the Verometer

Provides instructions for filling the Verometer.

Section 12: System Maintenance

Priming & Starting the NJEX System

Guides on priming and starting the NJEX system.

Section 13: 8300 System Troubleshooting

How to Use This Section

Explains how to use the troubleshooting section effectively.

For Additional Help

Provides contact information for further technical assistance.

SAFETY NOTES

Lists crucial safety precautions for maintenance.

Step-by-Step Resolution

Outlines the recommended order for resolving issues.

Tank Level Alarm

Addresses alarms related to the odorant tank level.

Section 13: 8300 System Troubleshooting

Tank Level Alarm, Continued

Continues troubleshooting for tank level alarms.

Tank Level Alarm Troubleshooting Steps

Provides steps to troubleshoot tank level alarms.

Battery Alarm

Explains the low battery alarm condition.

Battery Alarm Troubleshooting Steps

Provides steps to troubleshoot battery alarms.

Section 13: 8300 System Troubleshooting

Signal Alarm

Describes signal alarms (loss of signal, overflow).

Non-Alarm Signal Indicators

Describes non-alarm indicators for signal issues (low flow, no flow).

Signal Alarm & Non-Alarm Troubleshooting Steps

Provides steps to troubleshoot signal alarms and indicators.

Section 13: 8300 System Troubleshooting

Signal Alarm & Non-Alarm Troubleshooting Steps, Continued

Continues troubleshooting for signal alarms and indicators.

Verometer Alarm

Lists Verometer alarms and their descriptions.

Section 13: 8300 System Troubleshooting

Specific Verometer Cable Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer cable communication issues.

Specific Verometer No-Fill Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'No Fill' alarms.

Section 13: 8300 System Troubleshooting

Specific Verometer No-Fill Alarm Issues Troubleshooting Steps, Continued

Continues troubleshooting steps for Verometer 'No Fill' alarms.

Specific Verometer Slow-Fill Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Slow Fill' alarms.

Specific Verometer Leakage Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Leakage' alarms.

Section 13: 8300 System Troubleshooting

Specific Verometer Fill Valve Failure Alarm Issue Troubleshooting Steps

Steps to troubleshoot Verometer 'Fill Valve Failure' alarms.

Specific Verometer Odorant Inlet Cable Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Odorant Inlet Cable' alarms.

Section 13: 8300 System Troubleshooting

Specific Verometer Odorant Inlet Low Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Odorant Inlet Low' alarms.

Specific Verometer Odorant Inlet Hi Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Odorant Inlet Hi' alarms.

Specific Verometer Expansion Tank Cable Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Expansion Tank Cable' alarms.

Specific Verometer Expansion Tank Low Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Expansion Tank Low' alarms.

Section 13: 8300 System Troubleshooting

Specific Verometer Expansion Tank High Alarm Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Expansion Tank High' alarms.

Specific Verometer Overfill Non-Alarm Indicator Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Overfill' non-alarm indicators.

Specific Verometer Fill Rate Non-Alarm Indicator Issues Troubleshooting Steps

Steps to troubleshoot Verometer 'Fill Rate' non-alarm indicators.

Pump Alarm Troubleshooting

Lists pump alarms and their descriptions.

Section 13: 8300 System Troubleshooting

Specific Verometer Expansion Tank High Alarm Issues Troubleshooting Steps, Continued

Continues troubleshooting for Verometer 'Expansion Tank High' alarms.

Specific Pump Over Pumping Alarm Issues Troubleshooting Steps

Steps to troubleshoot 'Pump Over Pumping' alarms.

Specific Pump Under Pumping Alarm Issues Troubleshooting Steps

Steps to troubleshoot 'Pump Under Pumping' alarms.

Section 13: 8300 System Troubleshooting

Specific Pump Failure Alarm Issues Troubleshooting Steps

Steps to troubleshoot 'Pump Failure' alarms.

Section 13: 8300 System Troubleshooting

Specific Pump Failure Alarm Issues Troubleshooting Steps, Continued

Continues troubleshooting steps for 'Pump Failure' alarms.

Appendix A: Illustrations

NJEX Model 8000 Pump Assembled

Shows an assembled view of the NJEX Model 8000 Pump.

Appendix A: Illustrations

NJEX Model 8000 Pump Actuation Assembly, Exploded View

Provides an exploded view of the NJEX Model 8000 Pump Actuation Assembly.

Appendix A: Illustrations

NJEX Model 8000 Pump Diaphragm/C.V. Cartridges, Exploded View

Shows an exploded view of pump diaphragm and C.V. cartridges.

Appendix A: Illustrations

Fill Valve, Exploded View

Provides an exploded view of the Fill Valve assembly.

Appendix A: Illustrations

VM-2100 Verometer, with Filter Assembly, Exploded View

Shows an exploded view of the VM-2100 Verometer and filter assembly.

Appendix A: Illustrations

Bulk Odorant Filter

Illustrates the components of the Bulk Odorant Filter.

Appendix A: Illustrations

NJEX Gas Filter

Shows the components of the NJEX Gas Filter.

Appendix A: Illustrations

Back Pressure Regulator Diagram

Illustrates the Back Pressure Regulator and its ports.

Appendix A: Illustrations

Electronics Assembly

Shows the NJEX system's Electronics Assembly.

Appendix A: Illustrations

SPS-12 Solar Power Supply Unit

Illustrates the SPS-12 Solar Power Supply Unit.

Appendix A: Illustrations

LPS-120/240 Charger Supply Unit

Illustrates the LPS-120/240 Charger Supply Unit.

Appendix B: N-300 Modbus Specifications

Communications Settings

Details communication settings for Modbus protocol.

N300 Modbus Function Support

Lists supported Modbus functions for the N300 controller.

Boolean Registers

Describes Boolean data types and their Modbus usage.

Control Functions

Lists Modbus control functions for the N300 controller.

Appendix B: N-300 Modbus Specifications

Boolean Registers, Continued

Continues discussion of Boolean registers and their Modbus functions.

Status Functions

Lists Modbus status functions and their descriptions.

Appendix B: N-300 Modbus Specifications

Alarm Functions

Lists Modbus alarm functions and their descriptions.

Appendix B: N-300 Modbus Specifications

Integer Registers

Describes integer data types and their manipulation via Modbus.

Result Data Functions

Lists Modbus registers for result data functions.

Appendix B: N-300 Modbus Specifications

Parameter functions

Lists Modbus registers for parameter functions.

Exception Responses

Lists Modbus exception codes and their meanings.

Appendix B: N-300 Modbus Specifications

Parameter functions, Continued

Continues listing Modbus registers for parameter functions.

Appendix C: Response Forms

For the Record

Provides a form to record initial NJEX 8300 setup information.

Basic information on the NJEX-8300

Fields for basic system information for record-keeping.

Location

Fields for location-specific information.

Conditions

Fields to record system operating conditions.

Parameters

Fields to record system operational parameters.

Run Mode

Section to select and record the system's run mode.

Appendix D: Documents

N-300 Controller Display Diagram, Figure 212

Provides a diagram illustrating the N-300 Controller display menus.

Appendix D: Documents

System Installation Notes and Recommendations

Notes and recommendations for system installation.

Appendix E: N-300 ATEX Connections

ATEX System Connections

Details field connections for ATEX system configurations.

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