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Zamboni 450 ELECTRIC - User Manual

Zamboni 450 ELECTRIC
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This manual must be kept and stored with the machine.
The manual and all related safety and service materials are available online at www.zamboni.com
OPERATING
INSTRUCTIONS
450
MODEL
DM-20080/ REV 8/6/23
ELECTRIC
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Zamboni USA
Zamboni Company USA, Inc.
15714 Colorado Ave.
Paramount, CA USA 90723-4211
(562) 633-0751 (562) 633-9365
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Zamboni Canada
Zamboni Company Ltd.
38 Morton Ave. East, Box 1388
Brantford, ON Canada N3T 5T6
(519) 758-5000 (519) 758-0500
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Zamboni Quebec
Robert Boileau Inc.
1425 Boulevard Piteld
Saint-Laurent, Quebec, Canada H4S 1G3
(514) 333-8420 (877) 333-8420
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Zamboni Europe
Zamboni Europe AB
Murarmörkret 4
SE-811 74 Österfärnebo Sweden
+46 291 206 80 +46 291 206 83

Table of Contents

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Summary

Introduction to the Zamboni Model 450

Safety Symbols and Warnings

Personal Safety Symbols

Explains symbols indicating personal risk of injury or death.

Equipment Damage Symbols

Explains symbols indicating potential damage to the machine.

Ice Resurfacer Safety Guards

Zamboni Model 450 Specifications

Foreword and Manual Scope

Safety Information Overview

Introduces the safety section and explains warning labels used on the machine.

Operation Guidance Overview

Introduces the operation section covering controls and basic operating techniques.

General Safety Practices

Important Safety Notice

Emphasizes the importance of periodic maintenance for safety and reliability.

Warning Signs and Labels

Explains specific safety signs on the machine and their importance.

Crushing or Cutting Prevention

Lists precautions to avoid crushing or cutting hazards during operation.

Fire or Explosion Prevention

Details fire and explosion risks, particularly concerning oils and flammable materials.

Battery Safety Precautions

Safety precautions for handling, charging, and servicing the machine's batteries.

Lubricant Handling Safety

Safety guidelines for storing and handling flammable lubricants and oily materials.

Lines, Tubes, and Hoses Safety

Procedures for inspecting and maintaining lines, tubes, and hoses to prevent leaks.

General Safe Operation Guidelines

General rules and precautions for the safe operation of the ice resurfacer.

Pre-Operation Checks

Pre-operation checks and adjustments for safe use before driving the machine.

Mounting and Dismounting Procedures

Safe procedures for getting on and off the machine, including during wet conditions.

Operational Safety Guidelines

General operational guidelines for safe use, including traffic rules and clearances.

Safe Parking Procedures

Safe procedures for parking the machine, including securing it on inclines.

Maintenance Safety Inspection

Importance of walk-around inspection for safety and maximum service life.

Lifting and Component Handling Safety

Safe procedures for lifting components and handling hot parts during maintenance.

General Repair and Welding Safety

Guidelines for repairs, welding, and line maintenance to ensure safety.

Cold Storage Application Precautions

Precautions for operating in very cold temperatures and their impact on the battery.

General Operating and Maintenance Information

Starting the Machine

Step-by-step instructions for starting the machine's motor and ensuring proper conditions.

Stopping the Machine

Step-by-step instructions for safely stopping the machine's motor.

Charging the Machine Battery

Procedure for connecting and charging the machine's battery pack.

Machine Not in Use Procedures

Guidelines for parking and storing the machine when not in use.

Travel on Highways Guidelines

Precautions and limitations for operating the machine on highways.

Safe Operation of the Ice Resurfacer

Ice Rink Air Quality Considerations

Adequate Ventilation for Rinks

Defines adequate ventilation required for a healthy rink environment.

Daily Air Quality Monitoring

Program for ensuring healthy rink air quality through regular monitoring.

Ice Resurfacer Component Identification

Front View Component Identification

Identifies components visible from the front of the machine.

Rear View Component Identification

Identifies components visible from the rear of the machine.

Operators Platform Layout

Details the instrument panel and controls on the operator's platform.

Power Package: Motor and Pumps

Illustrates and labels the motor and pump assembly.

Snow Tank Safety Stand

Shows the location and purpose of the snow tank safety stand.

Battery Pack Components

Details the internal components of the battery pack.

Battery Chargers (GEN 1)

Illustrates and labels the GEN 1 battery charger unit.

Battery Chargers (GEN 2)

Illustrates and labels the GEN 2 battery charger unit.

Battery Chargers (GEN 3)

Illustrates and labels the GEN 3 battery charger unit.

Operators Station Controls and Displays

Operator Area Overview

Shows the overall operator area, including the steering wheel and controls.

Instrument Panel Details

Details the multi-function battery display and other indicators.

Machine Operation Switches

Lists and describes the function of various dash switches for machine operations.

Operating the Ice Resurfacer

Driving the Machine Basics

General guidance on operating the ice resurfacer.

Before Driving Checks

Pre-driving safety checks and considerations for safe operation.

Machine Primary Controls

Explains the primary driving controls: steering wheel and foot pedals.

Hydrostatic Transmission Operation

Explains the function and operation of the hydrostatic transmission system.

Motor Speed Control

Details how motor speed is controlled and its importance for performance.

Machine Speed Determination

Explains how machine speed is determined by motor RPM and pedal input.

Accelerator Foot Pedal Function

Describes the function and operation of the accelerator foot pedal.

Throttle and Transmission Control

Illustrates motion controls including speed selector and brake pedals.

Resurfacing Procedure Steps

Outlines the simultaneous processes required for quality ice resurfacing.

Learning to Resurface

Guidance on preparing for and performing the resurfacing process.

Pre-Ice Resurfacing Checks

Checks and preparations required before going onto the ice.

On-Ice Operations

Operations that can be performed while the machine is on the ice surface.

Shaving or Cutting the Ice

Procedure for shaving or cutting the ice surface during resurfacing.

Lowering the Conditioner

Steps to properly lower the conditioner onto the ice surface.

Starting the Conveyors (Augers)

Procedure to start the auger system for collecting snow.

Optional Reversible Auger Operation

Instructions for using the optional reverse auger function for clearing debris.

Typical Resurfacing Pattern

Diagrams illustrating the process of going onto and leaving the ice.

Using the Snow Breaker

How to operate the snow breaker for clearing snow buildup in the auger opening.

Washing the Ice Surface

Procedure for using the wash water system to clean the ice surface.

Ice Making Water Application

Using hot water for the best ice surface quality during resurfacing.

Using the Board Brush Attachment

Operation of the optional board brush for cleaning ice edges.

Removing Excess Water from Ice

Procedure to remove excess water from the ice surface using the wash system.

Removing Slush from Ice

Procedure for removing slush (ice and water mix) from the ice surface.

Leaving the Ice Surface Safely

Steps for safely leaving the ice after completing a resurfacing.

Off-Ice Operations

Operations performed after leaving the ice surface, such as dumping snow.

Operating Pointers and Tips

Resurfacing Patterns

Shows a diagram illustrating a good resurfacing pattern.

Sharp Turn Techniques

Guidance on making smooth turns without over-engaging the steering relief valve.

Avoiding Excessive Loads

How to avoid excessive loads on the motor and battery pack.

Water System Components

Optional Connection Valve

How to connect the wash water tank to the ice making water tank for added capacity.

Maintaining the Cutting Blade

Changing the Cutting Blade

Steps and precautions for safely changing the machine's cutting blade.

New Blade Installation

Guidance on using a new blade, including hole placement and initial setup.

Used Blade Considerations

Guidance on when to use rear mounting holes and when to discard a used blade.

Blade Controls on Conditioner

Explains the side adjustment screws for leveling the blade.

Center Hand Wheel Adjustment

How the center hand wheel controls blade angle and depth of cut.

Blade Adjusting System

Details the system for adjusting blade angle and depth for optimal performance.

Holding and Securing the Blade

Procedure for tightening bolts when attaching the cutting blade.

Setting Blade Angle and Depth

Step-by-step guide to setting the blade angle and depth of cut.

Blade Angle Adjustment Decal

Location and use of the decal for setting the correct blade angle.

Conditioner Down Pressure Adjustment

Explains the purpose and adjustment procedure for down pressure springs.

Using the Edger Attachment

How to use the edger attachment to clean ice edges.

Edger Attachment Mounting and Operation

Instructions for mounting and operating the edger attachment.

Emergency Operation Procedures

Emergency Hand Pump

Location and purpose of the emergency hand pump for manual operation.

Operating the Emergency Hand Pump

Steps to operate the hand pump for raising components when the engine fails.

Emergency Hydrostatic Bypass Valve

How to use the bypass valve for moving the machine without engine power.

Auger Hydraulic Stop Valve

Explains the auger hydraulic stop valve and its function based on snow tank position.

Emergency Stop Button

How to use and reset the emergency stop button for immediate shutdown.

Status Codes and Fault Management

Warning, Fault, and Shut-down Modes

Explains diagnostic systems and alerts displayed on the dash for operation issues.

Storage Information and Tips

Storage Room Requirements

Guidelines for storing the machine in a suitable heated room above freezing.

Daily Indoor Storage

Recommendations for daily indoor storage, including safety stand and charging.

Summer Storage Tips

Specific tips for storing the machine during summer, including lubrication and tires.

Zamboni 450 ELECTRIC Specifications

General IconGeneral
BrandZamboni
Model450 ELECTRIC
CategoryAutomobile
LanguageEnglish