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Zap XEBRA ZAPCAR Series User Manual

Zap XEBRA ZAPCAR Series
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OWNER’SMANUAL
501 Fourth Street,Santa Rosa,CA 95401 USA
t: 707.525.8658 | f: 707.525.8692 | e: zap@zapworld.com
www.zapworld.com | Stock Symbol:ZAAP
Ride the future
Xebra is trademarked and patented by ZAP!
US Patents
D550,588(Sedan) / (Truck)
© ZAP 2008 All Rights Reserved.
D555,043
100%Electric Vehicle
Owner’sManual
IMPORTANT!
BEFORE YOUOPERATE YOURXEBRA ZAPCAR®PLEASEREADTHE
MANUAL CAREFULLYENTIRE
CareandFeedingof YourXebra
®
DONOT PLACEMORE THAN500POUNDS-INCLUDINGPASSENGERS-IN THEVEHICLE.
BALANCE THELOADSINCE THISIS A THREEWHEEL VEHICLE.
DONOT TOW THEVEHICLEWITHWHEELS TOUCHING THEGROUND.
IF YOUHAVEQUESTIONS ABOUT THEOPERATIONOF THISVEHICLE, YOUSHOULDCONSULT YOUR AUTHORIZEDDEALER.
IT ISEXTREMELY IMPORTANT THAT YOUFOLLOW THESAFETY GUIDELINESCONTAINEDIN THISMANUAL INORDER TOENSUREMAXIMUM
SAFETY.
FAILURE TOCOMPLY WITH THESTANDARDSOUTLINEDIN THISMANUAL COULDRESULT INFIRE AND/ORSERIOUSINJURY.
ZAP ISNOT LIABLEFOR ANY DAMAGEORINJURIESCAUSEDBY UNSAFEORFAULTY REPAIRS,OR ALTERATIONS. ANY REPAIRSMADE TO THIS
PRODUCT BY UNAUTHORIZEDSERVICE TECHNICIANS ARE THESOLERESPONSIBILITY OF THEOWNER.
PLEASEDISPOSEOFUSEDBATTERIESIN A LAWFUL MANNER.
©ZAP 2008 AllRightsReserved.USPatentsD550,588(Sedan)/D555,043(Truck)
xebra@zapworld.com
StockSymbol:ZAAP
1(800)251-4555
501FourthStreet,SantaRosa,CA 95401USA
www.zapworld.com
2
JANUARY 2009
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Zap XEBRA ZAPCAR Series Specifications

General IconGeneral
BrandZap
ModelXEBRA ZAPCAR Series
CategoryAutomobile
LanguageEnglish

Summary

Critical Safety and Operational Precepts

Read Entire Manual Carefully

Ensures maximum safety by reading the entire manual before operating the Xebra.

Quick Guide to Xebra Driving

Steps for Driving

Provides a step-by-step guide for starting and operating the Xebra vehicle.

Unique Features

Instrument Panel Overview

Details the speedometer, voltage meter, and ammeter functions.

Ignition and Drive Controls

Explains operation of the ignition, master off button, and direction knob.

Power Cord and Charging

Information on the standard power cord and extension cord requirements.

Front and Rear Deck Lids

Instructions for opening and closing the vehicle's front and rear storage areas.

Drive Motor and Cooling Fan

Details the drive motor, its power output, and the function of the cooling fan.

Motor Controller and Battery Charger

Explanation of the motor controller's role and the battery charger's operation.

DC to DC Converter and Power

Describes the DC to DC converter and compares Xebra power to gasoline vehicles.

Batteries Management

Conditioning the Batteries

Procedure for initial battery charging and break-in for optimal performance.

Charging the Batteries

Instructions and precautions for charging the Xebra's battery pack.

Checking Battery Voltage

Methods for checking battery voltage using dashboard and digital meters.

Extending Vehicle Range

Tips and factors affecting the vehicle's driving range on a single charge.

Recycling Batteries

Information on proper disposal and recycling of used Xebra batteries.

Maintenance Procedures

Gear Box Oil Change

Procedure for changing the gear box oil after the initial break-in period.

Brake Fluid and Wiper Fluid

Checking and refilling brake fluid reservoir and windshield wiper fluid tank.

Zerk Fitting Lubrication

Instructions for periodic lubrication of the Zerk fitting for smooth operation.

Additional Equipment and Information

Seat Adjustment

How to adjust the driver and passenger seats for comfort and safety.

Heater Operation

Details on the heater's function, location, and impact on battery life.

Mirrors, Horn, and Signals

Adjusting mirrors, operating the horn, and using turn signals.

Lights, Locks, and Spare Tire

Information on vehicle lights, door locks, and spare tire availability.

Driving Safely and Conditions

Passenger and Load Limits

Adhering to seat belt laws and weight limits for safe operation.

Vehicle Limitations and Handling

Understanding Xebra's limits regarding speed, inclines, and braking.

Driving Conditions

Adjusting driving for wet, loose, or uneven surfaces and steep inclines.

Environmental Conditions

How temperature affects battery capacity and range; garage storage advice.

Weight Limit and Braking

Total payload capacity and its effect on stopping distance and battery consumption.

In Case of an Accident

Immediate actions to take after an accident, including using the master off button.

Xebra ZAPTRUCK Specifics

ZAPTRUCK Components and Controls

Locations of key components and parking brake for the ZAPTRUCK model.

ZAPTRUCK Seat and Converter

Details on converter location and seat adjustment differences for the ZAPTRUCK.

ZAPTRUCK Spare Tire

Instructions for locating and using the spare tire on the ZAPTRUCK.

Dumping and Securing the Bed

How to dump and fold down the sides of the ZAPTRUCK bed.

Comprehensive Safety Warnings

Purpose of Safety Symbols

Understanding safety symbols and warnings for accident prevention.

Pre-Operational and General Warnings

Essential checks and warnings before operating and general usage precautions.

Battery and Charger Warnings

Specific warnings related to battery handling, charging, and charger safety.

Operational Safety Warnings

Precautions for safe operation, including keeping clear of moving parts and avoiding impairment.

Other Safety and Maintenance Warnings

Keeping the vehicle in good condition and using only approved parts for safety.

Warranty Information

Warranty Coverage Period

Details the duration of warranty coverage for different vehicle components.

All-Inclusive Coverage

Explains what repairs are covered and the process for authorized dealer service.

What is Not Covered by Warranty

Lists items and conditions excluded from the manufacturer's warranty coverage.

Warranty Exclusions

Further exclusions including wear and tear, environmental damage, and towing.

Separate Manufacturer Warranties

Notes that batteries, controller, and charger have separate manufacturer warranties.

Voiding the Warranty

Conditions that will void the Xebra's warranty, such as abuse or lack of maintenance.

International Sales

Details regarding warranty applicability for international sales and shipping.

How to Make a Warranty Claim

Procedure for submitting a warranty claim to the manufacturer or dealer.

Warranty Disclaimer

Manufacturer's disclaimer of other warranties and limitations of liability.

Sole Remedy for Defects

Defines repair or replacement as the exclusive remedy for vehicle defects.

No Consequential Damages

Exclusion of liability for incidental or consequential damages.

Customer Assistance and Contact

Information on resolving disputes and contacting ZAP customer service.

Xebra Models and Specifications