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Zcorporation ZPrinter 450 - User Manual

Zcorporation ZPrinter 450
59 pages
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10/2/07 All Rights Reserved
ZPrinter
®
450
Hardware Manual
Part Number 09570
Version 1.1

Table of Contents

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Summary

ZPrinter 450 Overview

New Features

Lists the key new features and automated capabilities of the ZPrinter 450.

Specifications

Details printer dimensions, weight, compatibility, connectivity, and build volume.

Recommended Computer;System Requirements

Lists the necessary hardware and software specifications for the host computer.

How 3 D Printing Works

Explains the 3DP™ technology process, layer by layer printing, and binder application.

3 D Printing Process Diagram

Provides a visual workflow diagram of the 3D printing process from software to post-processing.

Important Terms

Defines essential terms and components used throughout the manual.

ZPrinter 450 Components

Identifies and illustrates the main physical components of the ZPrinter 450.

ZPrinter 450 Rear View Diagram

Illustrates and labels the various ports and components on the rear of the printer.

Electronics Box Ethernet Connector

Shows the physical layout of the electronics box and its connectors.

Service Station

Details the purpose and location of the printer's Service Station.

Parking Caps

Describes the function of the Parking Caps for print heads.

Carriage, Print Heads, and Pogo Pins

Illustrates the carriage, print heads, and pogo pins, crucial for printing.

LCD Menu And Control Knob (LCD Panel)

Describes the printer's LCD panel and control knob for operation.

LCD Menu Overview

Provides an overview of the printer's menu structure and navigation.

Accessories Kit

Lists and illustrates the various accessories included with the printer.

Where To Go For More Information

Directs users to additional resources like websites and manuals for more help.

Setup And Print The Build

Printing Speed, Part Strength, and Accuracy

Explains crucial factors affecting print quality: speed, strength, and accuracy.

Part Orientation

Discusses how part orientation affects strength and the need for support.

Parts with Opening or Hollow Area

Guides on orienting parts with hollow areas for proper powder evacuation.

Parts Containing Overhangs

Advises on supporting parts with overhangs using fixtures.

Parts Containing Cylindrical Features

Explains optimal orientation for cylindrical features for better accuracy.

ZPrint;ZEdit Installation

Instructions for installing the necessary ZPrint and ZEdit software.

ZEdit Software

Describes the ZEdit add-on software for color application and file correction.

Open a Part in ZPrint

Steps to launch ZPrint and open a 3D model file for printing.

ZPrint Main Window

Overview of the main window interface within the ZPrint software.

Default Printer Settings

Guide to verifying and setting the default printer for ZPrint.

Default Powder Settings

Instructions on checking and understanding default powder settings.

Create a New Powder Type

Steps to create and save custom powder type settings.

Transform The Part in ZPrint

Overview of part transformation tools like translate, rotate, and scale.

Fixtures

Explains the purpose and benefits of using fixtures for part support.

Create Fixture for Entire Part

Detailed steps for generating a fixture to support an entire part.

Create Fixture for Part Portion

Steps to create a fixture for a specific section of a part.

Check Build Layers for Errors or Collision

Recommends using slice view and collision detection to check for build errors.

Check Build Settings

Guide on verifying build settings before initiating a print job.

Prepare the Build Area

Checklist for ensuring the printer and build area are clean and ready.

Print the Build

Step-by-step guide to initiating and monitoring a print job.

Dry The Part

Explains the drying cycle and its importance for part strength.

Automatic Powder Removal

Details methods for automatic and manual powder removal.

Fine Powder Removal

Instructions for using the Air Wand for final powder cleaning.

The Next Step

Guides the user on next steps after printing, emphasizing cleaning.

Routine Cleaning

Vacuum Excess Powder

Steps for vacuuming loose powder from the build chamber and components.

Empty The Debris Filter

Instructions for safely emptying the printer's debris filter.

Clean The Parking Caps

Procedure for cleaning the parking caps to protect print heads.

Clean The Service Station

Detailed steps for cleaning the service station to maintain print head health.

Post-Processing

Using Z-Bond CyanoAcrylate

Explains the application of Z-Bond for strengthening and color enhancement.

Using Z-Max Epoxy

Details the use of Z-Max epoxy for high-strength infiltration.

Using Paraplast X-TRA Wax

Describes the application of Paraplast X-TRA Wax for strengthening and color.

Additional Operations

Change Print Head(s)

Step-by-step guide for replacing printer print heads.

Add Or Change Binder

Instructions on adding or replacing binder cartridges.

Add Powder To The Feeder

Steps to refill the printer's powder feeder.

Build Piston (Build Bed)

Explains the importance of the build piston position for starting a print.

Cover

Notes on the printer's top cover status for starting a print.

Printer Maintenance

Fast Axis Bearing Lubrication

Procedure for lubricating the fast axis bearings as prompted by ZPrint.

Slow Axis Bearing Lubrication

Procedure for lubricating the slow axis bearings as prompted by ZPrint.

Piston Screw Lubrication

Instructions for lubricating the piston screw as prompted by ZPrint.

Change The Waste Tray

Steps to replace the printer's waste tray when prompted.

Check the Wash Fluid Level

Guide to checking and refilling the wash fluid level.

Clean The Alignment Sensor Window

Procedure for cleaning the alignment sensor window.

Clean the Fast Axis Bumpers

Instructions for cleaning fast axis bumpers to prevent errors.

Bleed Air

Steps for bleeding air from the binder lines when encountering specific errors.

Printer Storage Preparation

Guidelines for preparing the printer for extended storage.

Troubleshooting

Service Contact

Provides contact information for service and online support resources.

Zcorporation ZPrinter 450 Specifications

General IconGeneral
Technology3D Printing
Print Resolution600 x 540 dpi
Build Volume203 x 254 x 203 mm
Layer Thickness0.089 - 0.102 mm
ConnectivityUSB, Ethernet