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Zebra Z4M Maintenance Manual

Zebra Z4M
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xii Z4M/Z6M Maintenance Manual 77259L Rev. 4 1/5/04
List of Figures
Figure 4-15. Remove the Electronics Cover.................................................................................. 4-21
Figure 4-16. Changing the Compound Gear and Compound Pulley............................................. 4-22
Figure 4-17. Latch Kit Parts........................................................................................................... 4-23
Figure 4-18. Strike Plate Installation.............................................................................................. 4-24
Figure 4-19. Adjustment Screw Location....................................................................................... 4-24
Figure 4-20. Printhead Housing Adjustments................................................................................ 4-25
Figure 4-21. Print Mechanism Mounting Screws........................................................................... 4-26
Figure 4-22. Platen Roller Assembly (Z4M Shown)....................................................................... 4-27
Figure 4-23. Platen Roller Disassembly ........................................................................................4-28
Figure 4-24. Platen Roller Kit......................................................................................................... 4-29
Figure 4-25. Removal and Replacement of the Main Logic Board................................................ 4-31
Figure 4-26. Main Logic Board Assembly Connection Locations .................................................. 4-32
Figure 4-27. Removal and Replacement of the Power Supply Board ........................................... 4-33
Figure 4-28. Power Supply Board Assembly Connection Locations. ............................................ 4-34
Figure 4-29. Test the Power Supply ..............................................................................................4-36
Figure 4-30. Removal of the Drive Belt..........................................................................................4-37
Figure 4-31. Front Panel Installation and Connector Location ...................................................... 4-39
Figure 4-32. Dancer Assembly ...................................................................................................... 4-41
Figure 4-33. Ribbon/Head Open Sensor Assemble and Disassemble.......................................... 4-42
Figure 4-34. Ribbon/Head Open Connection to Main Logic Board ............................................... 4-43
Figure 4-35. Ribbon/Printhead Sensor Gap .................................................................................. 4-44
Figure 4-36. Transmissive Sensor Assembly Connection............................................................. 4-45
Figure 4-37. Installing the Transmissive Sensor Assembly ........................................................... 4-45
Figure 4-38. (Reflective) Media Sensor Connection to Main Logic Board..................................... 4-47
Figure 4-39. Media Sensor Removal............................................................................................. 4-48
Figure 4-40. Ribbon Take-Up Assembly/Disassembly ..................................................................4-49
Figure 4-41. Ribbon Supply Assembly/Disassembly..................................................................... 4-50
Figure 4-42. Flash Memory Socket Location................................................................................. 4-52
Figure 4-43. Flash Chip Socket .....................................................................................................4-52
Figure 4-44. Electronics Cover Removal....................................................................................... 4-54
Figure 4-45. Back Cover Mounting Screws ................................................................................... 4-55
Figure 4-46. Standoff Mounting Location....................................................................................... 4-55
Figure 4-47. Elastomeric Connector and Stud Plate Installation ................................................... 4-56
Figure 4-48. Boss Location on Elastomeric Connector ................................................................. 4-56
Figure 4-49. Front Cover and Electronics Cover Removal............................................................ 4-58
Figure 4-50. Mounting Bracket Location and Position................................................................... 4-59
Figure 4-51. Installing the Cutter Assembly (Z4M Shown) ............................................................ 4-59

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Zebra Z4M Specifications

General IconGeneral
Print MethodThermal Transfer or Direct Thermal
Resolution203 dpi
Max Print Width4.09 inches
Max Print Speed10 inches per second
InterfaceParallel, Serial
Memory4 MB Flash
Media SensorsReflective and Transmissive
Media Width4.5 inches
Media Length39 inches (991 mm)
Ribbon Width1 to 4.33 inches
Media Thickness0.0023" (0.058 mm) to 0.010" (0.25 mm)

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