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77259L Rev. 4 12/16/03 Z4M/Z6M Maintenance Manual v

Table of Contents

Equipment Safety Tips ........................................................................................................4-2

Equipment Safety Tips (Continued) ....................................................................................4-3

Personal Safety Tips ...........................................................................................................4-4

Cleaning ..............................................................................................................................4-5

Exterior ......................................................................................................................... 4-5

Interior .......................................................................................................................... 4-5

Recommended Preventive Maintenance Schedule ..................................................... 4-5

Printhead and Platen Roller ......................................................................................... 4-6

Cleaning the Sensors ................................................................................................... 4-7

Cleaning the Value Peel Module .................................................................................. 4-7

Clean the Cutter Module .............................................................................................. 4-8

Lubrication ...........................................................................................................................4-9

Corrective Maintenance...........................................................................................................4-10

Tools Required ........................................................................................................... 4-10

Print Mechanism Replacement .........................................................................................4-10

Remove Print Mechanism .......................................................................................... 4-10

Install the Print Mechanism ........................................................................................ 4-15

Align the Printhead ..................................................................................................... 4-15

Replace Printhead .............................................................................................................4-17

Removing the Printhead ........................................................................................4-17

Installing the Printhead ............................................................................................... 4-19

Drive System Printhead Changeover from 203 DPI to 300 DPI ........................................4-20

Replace Latch Kit ..............................................................................................................4-22

Remove Latch ............................................................................................................ 4-22

Install Latch Kit ........................................................................................................... 4-23

Adjust Printhead Mechanism ..................................................................................... 4-25

Replace Platen Roller .......................................................................................................4-26

Remove Platen Roller ................................................................................................ 4-27

Install Platen Roller ...............................................................................................4-28

Replace Main Logic Board ................................................................................................4-30

Remove Main Logic Board ......................................................................................... 4-30

Install Main Logic Board ............................................................................................. 4-31

Replace Power Supply Board ...........................................................................................4-32

Remove Power Supply Board .................................................................................... 4-32

Install Power Supply Board ........................................................................................ 4-34

Drive Belt Replacement ....................................................................................................4-37

Remove Drive Belt ..................................................................................................... 4-37

Zebra Z4M Maintenance Manual

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