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ZEKS HeatSink HSG Series - User Manual

ZEKS HeatSink HSG Series
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TECHNICAL MANUAL
HeatSink
True-Cycling Refrigerated
Compressed Air Dryers
HSG Models
200-400 SCFM
ZEKS Compressed Air Solutions
1302 Goshen Parkway
West Chester, PA 19380
Phone: 610-692-9100
800-888-2323
Fax: 610-692-9192
Web: www.zeks.com
Form: TM 200-400HSG-0118
Patent No.: 6,186,223
NOTICE
Those operating the machine or performing
maintenance should read and understand the
decals positioned on the machine and
contents of this Technical Manual.
Ensure that this Technical Manual is not
removed permanently from the machine.
TM

Questions and Answers

Summary

Introduction

Abbreviated Warranty

Refrigerant Compressor Warranty

Prorated warranty for refrigerant compressors, up to 60 months.

Heat Exchanger Warranty

Refrigerated Dryer Nomenclature

Receiving and Inspection

Inspection

Inspect unit closely upon receipt for damages and note on delivery receipt.

Unpacking and Handling

Proper lifting equipment and handling procedures for dryer packages.

Safety and Operation Precautions

General Safety Rules

Essential safety rules for operating and maintaining the air dryer.

Principles of Operation

Introduction to Operation

Overview of dryer operation and key systems.

Air System Description

Description of the air system components and airflow path.

Moisture Removal System

How liquid droplets are removed from the air stream.

Refrigeration System

Components and operation of the refrigeration circuit.

Thermal Mass Circulating System

Circulation of thermal mass fluid for cooling.

Controls

Microprocessor controls and system monitoring.

Refrigerant Discharge Gauge

Monitors refrigerant gas pressure exiting the compressor.

Outlet Air Pressure Gauge

Monitors exiting compressed air pressure.

Inlet Air Temperature Gauge

Monitors compressed air temperature entering the dryer.

Compustat Controller Buttons

Description of the buttons and their functions on the Compustat controller.

Compustat Controller Lights

Explanation of indicator lights on the Compustat controller.

Compustat Controller Display

Information displayed by the Compustat controller.

Optional Weatherproof Package

Installation and Initial Start-Up

Location and Mounting

Guidelines for selecting the dryer's installation location and clearance.

Piping and Valves

Instructions for installing piping, fittings, and valves.

Filtration Requirements

Importance of prefilters and afterfilters for dryer performance.

Electrical Connection Procedures

Procedures for making electrical connections to the dryer.

Initial Dryer Start-Up

Step-by-step guide for starting up the dryer after installation.

Scheduled Maintenance

Maintenance Introduction

Overview of dryer maintenance requirements.

Refrigeration Condenser Maintenance

Maintenance of the refrigeration condenser and its filter.

Condensate Discharge System Maintenance

Procedures for checking and cleaning the automatic drain.

Troubleshooting

Troubleshooting Introduction

Guide to identifying and correcting dryer malfunctions.

Problem;Action Guide

Table listing common problems, symptoms, causes, and corrective actions.

Wiring Diagrams

General Arrangement

Parts Identification

Engineering Specifications

ZEKS HeatSink HSG Series Specifications

General IconGeneral
SeriesHSG
TypeHeatSink
BrandZEKS
Product LineHeatSink
CategoryDehumidifier

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