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Zell AC1000 - User Manual

Zell AC1000
33 pages
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®
Haining Zell Automobile Testing and Inspection Equipments Co.
Ltd
Automobile Air-Con Service Solution
AC1000 Operation Manual

Other manuals for Zell AC1000

Questions and Answers

Summary

About this Operation Manual

Zell Support Hotline

Provides contact information for additional support regarding the Air-Con Service Station.

Operation Symbols Explanation

Illustrates symbols used in the operation manual and their meanings for clarity.

Scope of Delivery

AC1000 Components

Lists the included parts and accessories for the AC1000 Air-Con Service Station.

Safety Precautions

General Safety Guidelines

Provides fundamental safety guidelines for operating the Air-Con Service Station.

Specific Warnings and Cautions

Highlights specific warnings and caution symbols related to the Air-Con Service Station's use.

Built-in Safety Mechanisms

Details the built-in safety mechanisms designed to protect the user and the equipment.

Proper Use Guidelines

Intended Use and Operational Limits

Defines the intended purpose of the Air-Con Service Station and its limitations.

Air-Con Service Station Overview

Component Identification

Identifies and labels the various parts and components of the Air-Con Service Station.

Initial Setup and First Start-up

Initial Setup and Power On

Instructions for physically setting up and powering on the Air-Con Service Station.

New Oil Filling Procedure

Procedure for filling the device with new PAG oil for operation.

Initial Refrigerant Tank Filling

Steps for initially filling the internal refrigerant container from an external cylinder.

Operation Procedures

Refrigerant Recovery Process

Process of sucking refrigerant from the vehicle A/C system.

System Vacuum Evacuation

Evacuating the vehicle A/C system into a vacuum state.

PAG Oil Injection Process

Procedure for adding new PAG oil into the vehicle A/C system.

Refrigerant Recharge Process

Filling the vehicle A/C system with refrigerant.

Non-Condensable Gas Purge

Discharging mixed non-condensable gases from the inner tank.

Automated Operation Sequence (AUTO)

Running recovery, vacuum, oil injection, and recharge in one sequence.

System Pressure Adjustment

Adding or removing gas to adjust system pressure to desired levels.

Vacuum Leak Testing

Testing the A/C system's ability to hold a vacuum after operation.

Operation Record and Printing

Displaying and printing records of previous operations.

Service Tasks and Maintenance

Service: Inner Tank Refill

Refers to section 6.3 for refilling the internal tank.

Service: Language Selection

Allows selection between Chinese or English language options.

Service: Zero Balance Calibration

Resets the scale's zero point to ensure accurate refrigerant quantity measurements.

Service: Vacuum Pump Oil Maintenance

Instructions for draining and refilling oil in the vacuum pump.

Service: Filter Drier Replacement

Steps for removing and replacing the filter cartridge.

Service: Hose Compensation

Adjusting refrigerant quantity for compensation during recharging.

Service: Pressure Rise Wait Setting

Setting waiting time for refrigerant evaporation during recovery.

Service: Password Protected Functions

Accessing special functions like scale calibration requires a password.

Service: Cleaning and General Maintenance

Guidelines for cleaning the exterior and checking hoses for damage.

Disposal and Recycling

Disposal: Used Fluids Handling

Proper handling and disposal of hazardous used oil.

Disposal: Packaging Material

Instructions for disposing of cardboard and plastic packaging.

Disposal: Unit Scrapping

Environmentally responsible methods for scrapping the Air-Con Service Station.

Troubleshooting Guide

Troubleshooting: Faults, Causes, Remedies

Identifies common faults, their causes, and recommended solutions.

Technical Specifications

Technical Data: Dimensions and Power

Details physical dimensions, weight, power supply, and key components.

Spare Parts List

Spare Parts: Identification and Specs

Lists parts with their corresponding numbers and specifications for ordering.

Zell AC1000 Specifications

General IconGeneral
BrandZell
ModelAC1000
CategoryAccessories
LanguageEnglish