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ZEP SOLAR ZS Comp - User Manual

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ZS Comp
Installation Manual for Composition Shingle Roofs - U.S.
Document #800-0351-001 Rev B
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Summary

Introduction to Zep Solar ZS Comp

ZS Comp Overview

Overview of the ZS Comp system for composition shingle roofs.

General Safety Precautions

Crucial safety guidelines for installation and electrical work.

Zep Compatible Module Frames

Understanding Zep Compatible module frames and their features.

ZS Comp System Components

ZS Comp Cutaway View

Visual overview of the ZS Comp system components.

Core ZS Comp Components

Detailed description of essential ZS Comp components like Leveling Foot and Interlock.

Accessory Components for ZS Comp

Overview of optional ZS Comp accessories for enhanced functionality.

ZS Comp Installation Tools

Information on specialized tools for ZS Comp installation.

Designing Your ZS Comp PV Array

Gathering Project Data for Array Design

Essential site and building information for array design.

Spacing and Cantilever Allowances

Determining spacing and cantilever limits for array layout.

Creating Array Layout and Bill of Material

Methods for generating array layouts and Bills of Material.

Using the Zepulator Online Design Tool

Guide to using the Zepulator for custom array designs.

ZS Comp Array Layout Concepts

Module Drop-In Direction

Understanding the module drop-in process and orientation.

Fixed Rules for Spacing and Distance

Key rules governing spacing, cantilever, and module corner distances.

Grounding and Earthing Procedures

Methods for achieving a hyper-bonded array with single ground connection.

Addressing Thermal Expansion in Arrays

Addressing thermal expansion with joints or gaps.

ZS Comp Installation Process Steps

Step 1: Mark Out Array Layout on Roof

Marking attachment locations on the roof using chalk lines.

Step 2: Install Roof Attachments

Attaching the Comp Mounts to the roof rafters.

Step 3: Secure and Align Front-Row Leveling Feet

Securing and aligning the first row of leveling feet.

Step 4: Install Array Skirt

Attaching the array skirt for aesthetics and jigging.

Step 5: Install First Row of Modules

Process of dropping in and seating the first row of modules.

Step 6: Complete the Array Installation

Installing the remaining modules to complete the array.

Step 7: Ground the PV Array

Procedures for grounding the PV array.

Installation Supplement and Notes

Servicing a ZS Comp Array

Steps for identifying and replacing a malfunctioning PV module.

Removing the Array Skirt

Procedure for removing the array skirt after installation.

Product Notes on Interlocks

Notes on specific product features, focusing on interlocks.

Hybrid Interlocks for ZS Comp

Details on hybrid interlocks and their dual function.

Regulatory Information for ZS Comp

UL and ETL Listings

Information on UL and ETL product listings and certifications.

ZEP SOLAR ZS Comp Specifications

General IconGeneral
BrandZEP SOLAR
ModelZS Comp
CategoryRacks & Stands
LanguageEnglish