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Zero Motorcycles CHARGE TANK User Manual

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CHARGE TANK
User Guide
1
If you have any questions, please contact your Zero dealer for proper usage or installation.
87-00069 Rev 01
The Charge Tank effectively triples the on-board charging speed of 2015 and later
Zero S, SR, DS and DSR motorcycles when used with level 2 charging stations on
the J1772 standard. This dealer-installed 2.5 kW charger works in tandem with the
standard on-board 1.3kW charger to deliver a total of 3.8 kW of charging power.
This capability reduces typical charge times to about two to three hours (2.6 hours
for ZF9.8 power packs or 3.4 hours for ZF13.0 power packs). The result is up to 53
miles of riding range for each hour of charging time (based on city range).
It includes a new tank section that eliminates the tank bag from the motorcycle, and
is not compatible with motorcycles equipped with the Power Tank accessory. The
European version includes a Mennekes-to-J1772 charge cable.
Overview
Using The Charge Tank
The procedure for using the Charge Tank is the same around the world. However,
the process of using any specific charge station may differ, and you’ll want to
familiarize yourself with their instructions if you are new to electric vehicle supply
equipment (EVSE). We recommend that you complete a few test charges with
representative and known working charge stations during your first few charging
attempts. Until you are confident in your use of public charging stations, we
suggest that you make sure the motorcycle has a sufficient state of charge for a
return trip home in case you encounter problems.
To save battery power and ensure battery longevity, your Zero motorcycle turns off
almost all power-consuming circuits when the key switch is in the OFF position
and the motorcycle’s on-board charger is not connected to power. As a result,
your motorcycle must be turned ON prior to initiating any charge cycle using the
Charge Tank.
IMPORTANT: Unless your motorcycle is keyed ON prior to connecting a
charge station, the Charge Tank will not work.
To charge using the Charge Tank:
1. Ensure that the key switch is in the ON position and flip back the cover on the
Charge Tank inlet located on the top of the tank assembly.
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Zero Motorcycles CHARGE TANK Specifications

General IconGeneral
Connector TypeJ1772
CoolingAir-cooled
CompatibilityZero Motorcycles models
Input Voltage110 V - 220 V
Output VoltageVaries based on battery pack voltage

Summary

Overview of the Charge Tank

Using the Charge Tank

Charging Procedure Steps

Details the step-by-step process for initiating and monitoring the charging cycle with the Charge Tank.

Troubleshooting Charging Initiation

Provides steps to clear errors and restart the charging process if initial connection fails.

Stopping the Charging Process

Explains how to safely disconnect the motorcycle from the charging station after use.

Frequently Asked Questions

Charging Speed and Voltage

Addresses inquiries about faster charging with 240-volt circuits and combining chargers.

Charging Indicator and Warning Lights

Explains common error indicators like flashing green or red lights during charging.

Temperature Lamp and Charging Start

Discusses why charging might not start and the role of the temperature lamp.

Automatic Power-On and Delayed Charging

Explains why the motorcycle must be turned on and its incompatibility with delayed charging.

Long-Term Storage Charging

Recommends using only the original charger for long-term storage.

Using Quick Chargers with Charge Tank

Details the possibility and capacity of using multiple Quick Chargers concurrently.