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ZETRON 4000 Series User Manual

ZETRON 4000 Series
418 pages
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Series 4000
Communication Control System
Installation and Configuration
025-9533Y

Table of Contents

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ZETRON 4000 Series Specifications

General IconGeneral
ArchitectureModular
Input Voltage Range100-240 VAC, 50-60 Hz
Frequency Range50/60Hz
Power ConsumptionVaries by configuration
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C
Communication InterfacesEthernet
DimensionsVaries by module
WeightVaries depending on console configuration

Summary

Safety Summary

General Safety Precautions

Essential safety guidelines for installation and servicing of Zetron equipment.

Installation Sequence

Planning

System layout planning, CCE and console locations, and wiring considerations.

Mounting

Placement and mounting of the CCE in the equipment room and consoles.

Mapping and Installing Cards

Allocating channel and console card slots and referencing them.

Wiring

Connecting the CCE, radio base stations, consoles, and accessories.

Console Programming

Configuring consoles using CPS or IntegratorRDPS software.

Testing

Verifying proper configuration and wiring after installation.

Level Setting

Adjusting audio levels at each input/output and console.

Operation

Initial system operation based on factory programming or user alterations.

System Grounding

Proper Earth Grounding

Importance of earth grounding for lightning protection, ESD, and system reference.

Configuring the System Traffic Card (STC)

STC Switches

Setting data rates and default functions for STC service ports.

Jumpers

Configuration settings for the STC card jumpers.

Configuring Console Cards

CIC Switches

Setting console type and channel offset using switches on the CIC card.

Configuring Channel Cards

Line Termination

Configuring transmit audio output and receive audio input for low or high impedance.

Channel Cross-Mute

Muting channel audio to console positions using the cross-busy input.

Call Source

Selecting call indication source from VOX or carrier activity (COR).

Busy Transmit Inhibit

Configuring channel to allow or inhibit transmission on a 'Busy' channel.

Duplex

Configuring channel for full duplex or simplex operation.

Wiring to the Channels

LED Error Display

Interpreting front panel LEDs to diagnose dual channel card errors.

Wiring to the Channels

Connecting radio channels via DCCs and 50-conductor male plugs.

Auxiliary I/O Card Installation (Optional)

Wiring to the Auxiliary Input/Output Card

Connecting the Aux I/O card using 50-conductor plugs and ribbon cables.

Wiring to the Consoles

Wire Distribution

Connecting CCE to consoles via punch-down blocks and modular telephone cables.

System Check

Bringing the System Online

Initial power-up and verification of system components and LEDs.

On-Card Diagnostics

Using status indicators and reset buttons for diagnosing circuit card issues.

Audio Level Adjustments

Before Adjusting Levels

Setting system gain settings to default before adjusting audio levels.

Setting Rx Levels for Dual Channel Cards

Adjusting receive audio calibration level for optimal signal input.

Setting Tx Levels for Dual Channel Cards

Adjusting transmit audio levels for proper channel deviation.

Microphone Adjustments

Adjusting microphone levels to eliminate background noise and optimize voice clarity.

Console Programming System

Versions and Compatibility

Information on supported software and firmware versions for CPS and CPSW.

Installation

Steps for installing the Console Programming System (CPSW) software.

Uninstallation

Procedures for removing CPSW from the system.

CPSW Menu Structure

Overview of the CPSW software menu hierarchy and navigation.

Using CPSW

Guide to configuring dispatch consoles using the CPSW application.

Loading a Configuration

Procedures for loading configuration files from a console or disk.

Editing a Configuration

Modifying system and position-specific settings within CPSW.

Saving a Configuration

Saving configured settings to a file for backup or transfer.

IntegratorRD Workstation Installation

Hardware Installation

Instructions for installing the IntegratorRD workstation hardware and cabling.

Operator Position Installation

Procedures for installing operator positions with different component configurations.

PC Configuration

Recommended computer specifications and required PC setup for IntegratorRD.

Software Installation

Steps for installing the Integrator Radio Dispatch Software and RDPS.

Installation Notes

Important considerations before installing Integrator 5.2 and later versions.

Licensing

Information on software license file requirements for the application.

Radio System Management Program (RSMP)

Installing RSMP

Steps for installing the RSMP software.

System Requirements

Hardware and software prerequisites for installing RSMP.

RSMP Operation

Overview of RSMP program features and operation.

Appendix B: Troubleshooting

"Disconnect" or "Comm Fail" message in console LCD display

Troubleshooting steps for communication failure messages on the console.

No audio out of either speaker on console

Steps to diagnose and resolve issues with no audio output from speakers.

CPS upload or download problems

Troubleshooting common issues with CPS/CPSW upload and download.

Changes in IntegratorRDPS not showing up on the IntegratorRD display

Reasons why RDPS changes might not reflect on the display.

Some features (MDC-1200, Priority Transmit, Takeover) do not work

Troubleshooting issues with specific system-wide managed features.

Fault LED is lit on 4048 Power Supply

Diagnosing issues related to the +5VDC fault LED on the power supply.

Description of Key Functions and Parameters

Select

Function to select channels and route audio to speakers or headsets.

Patch Keys

Assigning and using patch keys for connecting channels, requires Patch Card.

Volume and Mute Keys

Adjusting channel volume and applying mute functions.

Wireless Functions

Functions related to EDACS, LTR, iDEN, SDC, MAP27, and MDC-1200 radios.

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