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ZIEHL-ABEGG Ucontrol PXDM25A User Manual

ZIEHL-ABEGG Ucontrol PXDM25A
105 pages
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Ucontrol
Type PXDM
Universal controller for variable voltage
3~ motors
Manufacturer: ZIEHL-ABEGG AG
Heinz-Ziehl-Straße
D-74653 Künzelsau
Phone: +49 (0) 7940 16-0
Fax: +49 (0) 7940 16-504
e-mail: info@ziehl-abegg.de
internet: http://www.ziehl-abegg.de
Serial no: from Software
Year of construction: 2003

Table of Contents

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ZIEHL-ABEGG Ucontrol PXDM25A Specifications

General IconGeneral
BrandZIEHL-ABEGG
ModelUcontrol PXDM25A
CategoryController
LanguageEnglish

Summary

1. General

1.1 Copyright

Copyright information for the operating instructions remains with ZIEHL-ABEGG AG.

1.2 Basis for device construction

Device constructed according to contract stipulations, technology state, and safety regulations.

1.3 Directions for use

Technical data subject to alteration. Read all information before commissioning and observe regulations.

2. Safety measures

2.1 Symbols and information

Symbols and information warn of danger and indicate necessary safety measures to be taken.

2.2 Electrical/electronic equipment

Work on electrical components only by trained electricians according to regulations. Dangerous voltages are exposed.

2.3 Testing in accordance with accident prevention directives

Provide personnel with information on dangers and check correct procedures. Supervisor ensures external personnel safety.

2.4 Accessories, spare parts

Use only ZIEHL-ABEGG approved parts for safety. Contact customer service for approved equipment.

2.5 Manufacturer address, service address

Contact ZIEHL-ABEGG AG for product use questions or special applications.

3. General description

3.1 Scope of applications

Device intended for infinitely variable speed settings in voltage-regulated 3-phase motors for fans and pumps.

3.2 Technical data

Table of technical specifications including rated current, fuse, heat dissipation, weight, and housing protection.

3.3 Versions Ucontrol

Details housing versions IP54 (wall mounting) and IP20 (switch cabinet mounting) with internal display or terminal.

4. Installation

4.1 Wall-mounting, installation in a switching cabinet

Assemble on stable base, ensure 50mm clearance for ventilation. Avoid vibration and direct sunlight.

4.2 Outdoor installation of devices in housing version (IP54)

Protect from weather, sunlight. Ensure ventilation. Avoid condensation by keeping unit operational below 0°C.

4.3 Temperature influences during commissioning

Avoid condensation and faults by storing the controller at room temperature before commissioning.

4.4 Systems with current-operated circuit-breaker

Advise using short-time-delayed circuit-breakers due to possible leakage currents to prevent false tripping.

4.5 Potential at control voltage connections

Ensure maximum external voltage at control voltage connections does not exceed 50V between 'GND' and 'PE'.

4.6 Radiating interference / cable installation

Use unshielded motor feeder cable. Screen sensor cables connected to protective conductor at one end.

4.7 Electrical installations

Electrical installations by trained specialists only. Dangerous voltages exposed when controller is open.

4.8 Power decrease for ambient temperatures over 40° C (Derating)

Max. permissible ambient temp. 40°C. Load must be reduced if higher; formula provided for calculation.

5. Electrical connections

5.1 Mains connection

Connect power to PE, L1, L2, L3, N. Observe voltage tolerance and neutral conductor relevance for leakage current.

5.2 Conditions for the voltage supply

Supply voltage must correspond to DIN EN 50160. Unit failures may occur with supply voltage failures.

5.3 Motor connection

Connect motor leads to PE, U, V, W. Total motor current must not exceed controller rating.

5.4 Motor noise

Motor noise can occur. Recommend Fcontrol series frequency converters with sinusoidal filter for critical systems.

5.5 Motor protection

Protect motor via thermal contacts or PTC resistor. Monitoring in 'Ex' zones is not permissible.

5.6 Signal connection to analog inputs (Analog IN1, Analog IN2, ..)

Connect sensors to Analog IN1/IN2 terminals. Ensure correct polarity and 24V DC power supply.

5.7 Output voltage 0-10V (Analog OUT)

0-10V analog outputs can be allocated functions. Connect to terminal 'A' - 'GND'.

5.8 Voltage supply for external devices (+24 V, GND)

Integrated +24V supply for external devices. Max. load current 120mA. Protected by Multifuse.

5.9 Relay outputs (K1, K2)

Allocate functions to relay outputs K1/K2. Max. contact load 5A/250VAC. Connect floating contacts to terminals.

5.10 Digital inputs (D1, D2)

Allocate functions to digital inputs D1/D2. Activation via floating contacts (approx. 24V DC).

5.11 Connection of external Terminal type AXG-1A(E)

Connect external terminal for start-up/setting. Max. line length 250m. Uses 4-strand line.

5.12 Connection RS-485 interface for MODBUS

Connect to D+, D-, GND for RS-485 MODBUS networking. Ensure correct connection to avoid damage.

6. Controls and menu structure

6.1 Multipurpose LC display

Multipurpose LC display for overview during adjustment/control. Features texts, numbers, and symbols.

6.2 Menu operation and menu structure

Navigate menus using keys. Service area PIN protected. PIN 0010 for initial access.

6.3 The menu groups

Overview of menu groups: General functions, Info, Setting, Events, Base setup, Controller Setup, IO Setup, Limits, Motor Setup, Diagnostics.

7. Menu group Start, Info, Events

7.1 Start

Access general functions: PIN input, language selection, reset, and device software version query.

7.1.1 PIN Input

Service menu protection via PIN. PIN 0010 for access. Other PINs for settings and restore.

7.1.2 Language

Select menu language from factory default English to other national languages.

7.1.3 Reset

Performs device re-start after malfunctions or to reset to factory settings. Can be done via keyboard.

7.1.4 Operating mode

Query the operating mode set in the service menu under 'Base setup'.

7.1.5 Ucontrol

Query device software version, needed for service technician inquiries.

7.2 Info

Informational purposes only. Displays internal controller output and active default signal type.

7.2.1 For mode speed controller 1.01

Displays internal controller output and signal type for active default signal in percent.

7.3 Events / malfunctions

Display and query events/malfunctions. Differentiates between messages, alarms, and errors.

8. Programming

8.1 Selection of the mode of operation

Select preprogrammed mode of operation to determine basic device function. Factory setting 1.01 is speed controller.

8.2 Speed controller mode 1.01

Settings for speed controller mode 1.01: jumper settings, analog input configuration, and operation settings.

8.3 Temperature control mode 2.01 .. 2.05

Basic device settings for temperature control modes, including sensor type and signal configuration.

8.4 Pressure control for condensers refirgeration 3.01 .. 3.04

Basic device settings for pressure control modes, including sensor type and signal configuration.

8.5 Pressure control for ventilation systems 4.01, setpoint depending on outdoor temperature 4.02

Basic device settings for pressure control modes, including sensor type and signal configuration.

8.6 Volume control (constant) air conditioning 5.01 , depending on outdoor temperature 5.02

Basic device settings for volume control modes, including sensor type and signal configuration.

8.7 Air velocity control 6.01

Basic device settings for air velocity control, including sensor type and signal configuration.

9. Controller Setup

9.1 Pin protection

Protect service level adjustments against unintentional modifications by activating PIN protection.

9.2 Set protection

Protect basic settings (Setpoint, Min/Max) against unauthorized modifications using a PIN.

9.3 Save user settings in „Save User Setup“

Save individually made device configurations (User Settings) for later reestablishment.

9.4 Alarm sensors via relay ON / OFF (Alarm Sensors)

Monitor sensor signal for interruptions or short-circuits, triggering alarm symbol and relay.

9.5 Limit

Activate adjustable modulation limitation via digital input for speed reduction, e.g., during night operation.

9.6 Minimum speed cut off (operation without minimum air reate)

Function to prevent disturbing noises at certain speeds due to resonances, primarily for P Controllers.

9.7 Second Group „indirectly controlled“ or „100 %-energized“

Control additional fans indirectly or set to 100% energized via Analog OUT or Relay outputs.

9.8 Reverse action of the control function (actual Value>Set = n+)

Switch between increasing/decreasing modulation based on actual vs. set value (Heating/Cooling).

9.9 Controller configuration (controller type) and controller action )

Configure controller type (P, PID) and parameters (KP, KI, KD, TI) for optimal control performance.

10. IO Setup

10.1 Analog Output A (Analog OUT 1)

Assign functions to the 0-10V analog outputs, such as constant voltage or proportional modulation.

10.1.1 Function analog output A (Analog OUT 1)

Details functions assignable to the analog output 0-10V.

10.1.2 Adjustment analog output A

Adapt the output voltage characteristic by adjusting A min and A max, and invert the output voltage.

10.2 Functional overview of digital inputs D1 and D2

Assign various functions to digital inputs D1/D2, such as enable, external fault, or switchover.

10.2.1 Enable ON / OFF Function 1D

Enable/disable device operation or reset after motor malfunction via floating contact.

10.2.2 External fault Function 2D

Connect an external alarm indication via floating contact. Alarm symbol appears in display.

10.2.3 Limit ON / OFF Function 3D

Activate modulation limitation via digital input, e.g., speed reduction during night operation.

10.2.4 Switch over E1 / E2 Function 4D

Switch over between input signal 1 (E1) and input signal 2 (E2) via digital input.

10.2.5 Set Intern 1 / Set Intern 2 or. Setpoint 1/2 Function 5D

Switch between internal settings or setpoints (e.g., day/night operation) via digital input.

10.2.6 Intern / Extern Function 6D

Switch over between internal settings and external signals (e.g., setpoint, manual operation) via digital input.

10.2.7 Automatic control / speed manual internal (Menu Speed maunal) Function 7D

Switch between automatic control and manual operation via digital input.

10.2.8 Reverse action of control function actual value>Set = n+ or actual value>Set = n- Function 8D

Switch control function between increasing/decreasing modulation based on actual vs. set value.

10.3 Inverting analog inputs E1 and E2

Invert analog input signals if using inverted default signals or sensors with inverted output signals.

10.4 Function and inverting for relay outputs K1 and K2

Allocate functions and inverting to relay outputs K1/K2 for operating indication, fault indication, etc.

10.5 Network for several divices by MODBUS

Connect multiple devices via MODBUS-RTU over RS-485. Max. 247 stations can be networked.

10.5.1 MODBUS - RTU (Remote terminal unit)

Supports MODBUS-RTU protocol over RS-485. Communications parameters are permanently set.

10.5.2 External display

External AXG display uses MODBUS. Interface is occupied and cannot be used for other purposes.

10.5.3 Reading and writing parameters

Supports reading/writing MODBUS Holding Registers. Device-dependent register descriptions available.

11. Limits

11.1 Limit indication depending on modulation

Allocate functions to limit indication: no function, indication with centralized fault, or display as message.

11.2 Limit indication depending on setting or sensor signal

Set E1/E2 min/max values for limit indication, which can act on a relay together.

11.3 Limit indication depending on offset to Setpoint

Use two limit indicators for alarms based on deviation between actual value and setpoint (offset).

12. Motorsetup

12.1 Adjusting of cos for the connected motor

Set cos φ for optimal control response. Factory setting is 0.80. Recommended 0.95 with noise filter.

12.2 Setting for Rampup time and Rampdown time

Adjust Rampup and Rampdown times to individual system conditions for smoother controller output changes.

12.3 Suppression of speeds

Suppress up to three speed ranges to prevent disturbing noises caused by resonances.

13. Diagnostics menu

14. Enclosure

14.1 Connection diagram

Schematic diagram showing all electrical connections for the Ucontrol PXDM unit.

14.2 Connection suggestion for several motors with motor protection unit type STDT

Connection suggestion for multiple motors with STDT motor protection units, including line protection.

14.3 Dimension sheet IP54 model range

Dimensional drawings and specifications for IP54 models like PXDM5/10 and PXDM25/35.

14.4 Dimension sheet IP20 model range

Dimensional drawings and specifications for IP20 models like PXDM25/35(A)E.

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