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Zlin Aviation Savage Classic - User Manual

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98 pages
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Issued: 01/02/2006 QAP-AMM-Rev02
Date of latest Revision: 23/01/2013
2, Kvetna 682 763 61 Napajedla
Czech Republic
ULM/LSA Aircraft
SAVAGE
Classic/Cruiser/Cub/Bobber
MAINTENANCE MANUAL
Airplane Serial Number:
Airplane Registration Number:
www.zlinaero.com
customer.service@zlinaero.com

Table of Contents

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Summary

Log of Revisions

List of Effective Pages

Section 0 Introduction

Scope

Defines the manual's purpose and scope for Savage LSA aircraft.

Reference Documents

Lists standards and technical documents relevant to the manual.

Terminology and Definitions

Provides definitions for key terms used in the manual.

Significance and Use

Explains the manual's purpose and intended audience.

Section 1 Aircraft Maintenance Manual

General

Provides an overview of the manual's structure and purpose.

Specifications and Data

Details technical specifications and dimensional data for Savage aircraft models.

Equipment List

Lists standard and optional equipment installed on Savage aircraft.

Source to Purchase Parts

Guides owners on sourcing spare parts and consumables.

List of Disposable Replacement Parts

Lists commonly replaced parts with their sources.

Engine Specifications

Provides technical details for the Rotax engine used in Savage aircraft.

Weight and Balance Information

Outlines procedures and data for determining aircraft weight and balance.

Tire Inflation Pressures

Specifies correct tire inflation pressures for various tire types.

Approved Oils and Capacities

Lists approved oils and their capacities for engine and systems.

Recommended Fastener Torque Values

Provides torque specifications for various fasteners used on the aircraft.

General Safety Information

Highlights essential safety precautions for maintenance tasks.

Flight Safety Issues Reporting Instructions

Instructs on reporting safety issues and service difficulties.

Inspections Overview

Introduces the inspection requirements and procedures for the aircraft.

General Inspection Procedures

General guidance on performing aircraft inspections and criteria.

Daily Inspection

Details the checks to be performed during daily aircraft inspections.

50-Hour or 6-Month Inspection

Outlines maintenance tasks for 50-hour or 6-month inspections.

50-Hour or Annual Condition Inspection

Details tasks for 50-hour or annual condition inspections.

100-Hour or Annual Condition Inspection

Lists checks for 100-hour or annual condition inspections.

200-Hour or 18-Month Inspection

Specifies checks for 200-hour or 18-month inspections.

600-Hour Inspection

Details mandatory checks for the 600-hour inspection.

1200-Hour Inspection

Outlines additional tasks for the 1200-hour inspection.

2000-Hour Inspection

Covers the 2000-hour inspection, including engine overhaul.

Structures Overview

Describes the construction and materials of the aircraft structure.

Fuselage Construction

Details the fuselage structure, materials, and access points.

Wing Construction

Describes the construction, materials, and features of the wings.

Empennage Structure

Details the tail structure, including fin, stabilizers, and rudder.

Landing Gear System

Describes the conventional landing gear arrangement and options.

Control Surfaces

Explains the construction and actuation of control surfaces like ailerons and flaps.

Engine Information

Provides information on the engine and its maintenance.

Fuel System Description

Details the aircraft's fuel system components and operation.

Propeller Maintenance

Refers to propeller manufacturer instructions for maintenance.

Utility Systems

Describes optional utility systems like vents, 12V source, and heater.

Instruments and Avionics

Guides on maintenance and checks for instruments and avionics.

Electrical System Overview

Covers the aircraft's electrical system general information and description.

Electrical System General

Covers the general principles of the aircraft's electrical system.

Electrical System Description

Describes the components and layout of the electrical system.

Electrical System Checks

Outlines checks for electrical system equipment, wiring, and function.

Cleaning and Preservation of Electrical Equipment

Provides procedures for cleaning and preserving electrical equipment.

Battery Electrolyte Corrosion

Details methods for removing and neutralizing battery electrolyte corrosion.

Structural Repair Policy

States that major structural repairs are not authorized without approval.

Painting and Coatings

Provides guidance on aircraft painting procedures and material preparation.

Feedback Form

Offers a form for owners to submit service reports and comments.

Section 2 Line Maintenance, Repairs and Alterations

Authorization for Line Maintenance

Defines who is authorized to perform line maintenance tasks.

FAA Authorization for Line Maintenance

Clarifies FAA authorization for line maintenance for pilots.

Line Maintenance Tasks

Lists routine maintenance and service procedures.

Servicing of Fluids

Details general servicing procedures and lubrication for aircraft systems.

Removal and Replacement of Components

Provides guidance on component removal and replacement.

Steel Wire Cables and Pulleys

Provides guidance on inspecting and replacing steel wire cables and pulleys.

Safety Wire Installation to Turnbuckles

Details the procedure for installing safety wire on turnbuckles.

Repair of Components

Outlines repair procedures for aircraft components.

Repair of Non-Structural Sheet Metal Parts

Outlines authorized repairs for non-structural sheet metal parts.

Repair of Non-Structural Composite Materials

Outlines authorized repairs for non-structural composite materials.

Repair of Minor Fabric Damages

Provides procedures for repairing minor fabric damages on the aircraft.

Stop Drilling of Cracks

Explains how to stop-drill cracks in transparent plastic components.

Alterations

Addresses compliance with manufacturer's service directives for alterations.

Section 3 Heavy Maintenance, Repairs and Alterations

Authorization for Heavy Maintenance

States that heavy maintenance/major repairs are not authorized currently.

Heavy Maintenance Tasks

Lists heavy maintenance tasks not authorized at this time.

Section 4 Overhaul

Authorization to Perform Overhaul

Clarifies that overhauls are only permitted by Zlin Aviation sro.

Section 5 Major Repairs and Alterations

Authorization to Perform Major Repairs and Alterations

States that major repairs/alterations are not authorized at this time.

Section 6 Task-Specific Training

Zlin Aviation Savage Aircraft Specific Training

Mentions aircraft-specific training provided by Zlin Aviation.

Type Specific Trainings

Lists specific training courses relevant to the aircraft.

Rotax Maintenance Course

Lists the Rotax engine maintenance course.

EAA Sport Air Fabric Covering Course

Lists the EAA Sport Air Fabric Covering Course.

Section 7 Safety Directives

Continued Airworthiness Instructions

Details owner responsibilities for continued airworthiness.

Zlin Aviation Savage Classic Specifications

General IconGeneral
ManufacturerZlin Aviation
ModelSavage Classic
Seats2
Seating Capacity2
TypeLight aircraft
Service Ceiling4, 000 m (13, 000 ft)

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