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Zoomlion ZT26J User Manual

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ZT26J
Service and Maintenance Manual
E-mail:awm@zoomlion.com
Tel:400-800-0157
Zip Code:410200
Open up the WeChat, Scan the QR code above; All rights reserved 2015
©
Zoomlion,reserves all rights,Without the written permission of Zoomlion, the contents of any part of this sample may not be copied for any purpose.
Add:Tengfei Road 997 , Wangcheng District, Changsha, Hunan,PRC
ZOOMLION INTELLIGENT ACCESS MACHINERY CO.,LTD.

Table of Contents

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Zoomlion ZT26J Specifications

General IconGeneral
BrandZoomlion
ModelZT26J
CategoryLifting Systems
LanguageEnglish

Summary

Section 1 Maintenance Safety Instruction

1.1 Maintenance Personnel Duties, Requirements and Safety Equipment

Outlines responsibilities, qualifications, and safety for maintenance staff.

1.2 Maintenance Precautions

General safety guidelines and precautions for maintenance work.

Section 2 Technical Parameters

2.1 Performance

Key performance specifications of the aerial work platform.

2.2 Specification and Performance

Detailed specifications and performance data of the machine.

2.4 Components Specification

Technical details for major components like engine and battery.

2.6 Functional Speed

Specifies the functional speeds of various machine operations.

2.7 Torque Requirements

Required torque values for various bolts and fasteners.

2.8 Lubrication

Information regarding lubrication requirements and specifications.

2.9 Pressure Setting

Specifies pressure settings for various machine functions.

Section 3 General Introduction

3.1 Machine Preparation, Inspection and Maintenance

Procedures for preparing, inspecting, and maintaining the machine.

3.2 Maintenance and Instruction

General guidance for repair and maintenance procedures.

3.3 Lubrication and Information

General information and advice on lubrication practices.

3.5 Pin and bearing inspection instructions

Instructions for inspecting pins and bearings for wear or damage.

3.6 Welding on the device

Safety instructions and procedures for welding operations on the machine.

3.7 Use insulating grease in electrical connection locations

Proper application of insulating grease for electrical connections.

3.8 Engine Electrical System Maintenance

Maintenance procedures for the engine's electrical system.

Table 3-4 Inspection and preventive maintenance schedule

Schedule for routine inspections and preventive maintenance.

Section 4 Chassis and Turntable

4.1 Tire and wheel

Information on tire and wheel composition and function.

4.2 Swing axle exhaust and locking test

Procedures for testing the swing axle exhaust and locking system.

4.5 Oscillating axle system

How the oscillating axle system maintains ground contact.

4.6 Traveling Drive System

Overview of the traveling system components and function.

4.7 Travel Reducer

Procedures for disassembling and installing the travel reducer.

4.8 Traveling Motor

Procedures for disassembling and installing the traveling motor.

4.10 Rotary reducer

Maintenance and checks for the rotary reducer.

4.11 Slewing Bearing

Lubrication, checks, and maintenance of the slewing bearing.

4.12 Slewing Gear Clearance Adjustment

How to adjust the slewing gear clearance for optimal performance.

Section 5 Boom and Platform

5.1 Platform and Jib

Components and maintenance related to the platform and jib.

5.2 Boom Assembly

Safety warnings and disassembly steps for the boom assembly.

5.2.5 Telescopic cylinder

Procedures for disassembling the telescopic cylinder.

5.2.6 Wire rope pulley disassembly

Procedures for disassembling wire rope pulleys.

5.2.7 Wire rope and pulley check

Daily and three-month checks for wire ropes and pulleys.

5.3 Load Cell Check

Procedures for checking and calibrating the load cell.

5.3.6 Drive speed limit check

Procedures for checking the drive speed limit function.

Section 6 Hydraulic and Electrical System Maintenance

6.1 Hydraulic Filter Maintenance

Procedures for maintaining hydraulic filters.

6.2 Pressure Setting

Procedures for setting and verifying hydraulic pressure.

6.3 Starting Procedure

Steps for starting the machine, including pump oiling.

6.4 Fault code

List of fault codes displayed on the control box.

6.5 Common Faults and Solutions

Common faults and their corresponding solutions.

Section 7 Electrical Information and Schematic

7.1 General Introduction

Introduction to electrical information and schematics.

7.2 Multimeter basic operation

Basic operation and use of multimeters for troubleshooting.

7.3 DEUTSCH Connector

Information on DEUTSCH connectors.

7.4 Electrical Schematics

Electrical schematics for the Deutz Engine.

7.5 Hydraulic Schematics

Hydraulic schematics for the system.

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