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Zubler VARIO 200 - User Manual

Zubler VARIO 200
24 pages
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www.zubler.de
VARIO
220000
Operating instructions 01-2014
en
Ceramic Furnace
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Summary

0 Introduction

0.1 Conformity Declaration

Declares product compliance with EU directives for safety and electromagnetic compatibility.

0.2 General

Overview of the VARIO 200 furnace, its technology, and quality objectives.

0.3 Setting up the furnace

Instructions for physically placing and connecting the furnace, including vacuum pump setup.

0 Introduction

0.4 Initial oven setup

Step-by-step guide for the first-time setup program, configuring essential parameters.

0 Introduction

0.5 Use within specifications

Guidelines for intended use, operational limits, and safety precautions.

1 Operation

1.0 Display functions

Explanation of the furnace's LCD color display, controls, and menu navigation.

1.1 Run programs

Instructions on how to select, highlight, and start firing programs.

1 Operation

1.2 Edit programs

Steps for creating, modifying, and managing firing programs within the system.

1.2.1 New;Change program

Detailed process for creating or modifying individual firing programs, including parameter adjustment.

1 Operation

Program types - 1: Professional Program

Description of the Professional Program for processing all dental ceramic materials.

1 Operation

Program types - 2: Standard Program

Description of the Standard Program for dental ceramics based on market guidelines.

1 Operation

Program types - 3: Special Program

Description of the Special Program for materials requiring specific heat rates or holding times.

1 Operation

Program types - 4: TTC Prof.

Description of the TTC Prof. Program for zirconia frameworks, including cooldown.

1 Operation

1.2.2 Copy;Change program

Procedure for copying existing programs to new locations or brands.

1.2.3 Move program

Procedure for moving programs to different locations or brands.

1.2.4 Erase program

Steps for deleting programs from the furnace memory after confirmation.

1.2.5 Look at program

How to view program parameters without making changes.

1 Operation

1.2.6 New;change brand

Managing program groups (brands) and assigning programs to them.

1.2.7 Erase brand

Procedure for deleting program groups (brands) from the system.

1.2.8 USB - transfer

Loading and storing programs via USB flash drive for backup or transfer.

1 Operation

1.3 Setup Oven

Accessing the menu for configuring oven settings and parameters.

1.3.1 Change idle temperature

Setting the furnace temperature after program completion for reduced energy use.

1.3.2 Change night temperature

Setting the furnace temperature for night mode to prevent contamination.

1.3.3 Customize calibration

Adjusting temperature offsets for precise calibration above and below 800°C.

1.3.4 Vacuum pump

Configuring vacuum pump operation modes for continuous or cyclical use.

1.3.5 Vacuum level

Setting the desired vacuum level for programs, potentially after a vacuum test.

1 Operation

1.3.6 Diagnostic tests

Running tests to check furnace functionality, vacuum, and software version.

1.3.7 Customize country

Setting language, date, time, and units (metric/imperial).

1.3.8 Adjust display

Adjusting the display brightness for optimal visibility.

1.3.9 Audio Beeps

Enabling or disabling audible beeps for system notifications.

1.3.10 Set preview mode

Displaying program parameters before execution for review.

1.3.11 Initial oven setup

Refers to the initial setup process described in section 0.5.

1 Operation

1.4 Run Warm-up program

Running a program for uniform heating before starting daily operations.

1.5 Start night mode

Mode to prevent contamination and moisture during idle periods.

1.5.1 Stand-by temperature

Details on the furnace's stand-by temperature behavior and automatic activation.

2 Service

2.1 Fuse

Information about the required fuse types for different voltage ratings.

2.2 Filter element for vacuum pump

Maintenance recommendation for replacing the vacuum pump filter element.

2.3 Run purge program

Operating the purge program for removing contaminants and impurities.

2.4 Spare parts

List of available spare parts for the VARIO 200 furnace.

2 Service

2.5 Operational Information

Important notes on furnace operation, lift closure, and program overwriting.

3 Data

3.1 Technical Data

Specifications and technical details including dimensions, weight, and performance data.

3.2 Included

List of items included with the furnace purchase and accessories.

4 Safety warnings!

General Safety Precautions

Essential safety guidelines for furnace operation, installation, and environment.

Fire and Electrical Safety

Warnings related to fire hazards, electrical connections, and potential shocks.

Maintenance and Repair Safety

Guidelines for safe maintenance, repair procedures, and using original spare parts.

Environmental and User Safety

Precautions regarding environmental factors, user interaction, and unattended operation.

Muffle Dust Exposure

Handling Refractory Ceramic Fibers

Safety precautions for working with RCF and crystalline silica during maintenance.

California Proposition 65 Statement

Legal statement regarding product contents and potential health risks.

Signs and Symbols

Risks and dangers

Symbols indicating safety instructions to prevent injury or death.

Caution Hot Surface

Symbol indicating a burn hazard due to hot surfaces.

Risks of crushing; pinching

Symbol indicating risk of crushing or pinching hazards.

Conflict

Symbol indicating potential conflicts or issues with operation.

Risk of electric shock

Symbol indicating danger of electric shock.

Attention

Symbol indicating critical user information required before startup.

5 Service

Zubler USA Contact Information

Contact details for Zubler USA customer support, including phone and email.

Zubler VARIO 200 Specifications

General IconGeneral
BrandZubler
ModelVARIO 200
CategoryStove
LanguageEnglish