3D Systems NextDent 5100 - User Manual

NextDent
®
5100 Quick Start Guide
Please see the NextDent 5100 User Guide, found on support.3dsystems.com/nextdent-5100, for safety information and comprehensive operating instructions.
Save all foam and packing material for future use. Shipping without the original packing material may cause damage to the printer.
1. Mix Print Material/Unbox and Stage Printer 2. Unbox Optional Pedestal
LC-3DMixer sold sepa-
rately from printer
4
1. Before unpacking, place materials bottle(s)
on LC-3DMixer for time specied on bottle.
2. Remove 4 packing clips around the bottom
of the crate. Lift outer box to remove - ceiling
clearance should be > 2.6m (8.5 ft).
3. Remove accessories box. Compare contents
of box to list in the Welcome Letter to
ensure everything is included.
4. Remove documentation, foam pieces
and plastic sleeve simultaneously
(they are taped together).
5. If you have the optional pedestal, go
to Section 2. If not, team-lift
printer onto a level surface.
6. Remove lid’s blue tape and
desiccant pack, and go to Section 6.
CAUTION:
Insu󰀩ciently
mixed
material may result
in build failure.
3. Place/Secure Printer on Pedestal
21 3
1. Cut box open. Remove top packing foam and
plastic sleeve from top of pedestal.
2. Grab pedestal with one hand by rectangular hole
in middle and lift out of box.
3. Remove tape from all four casters.
4. Stage pedestal on a level oor and remove the
blue tape from the door.
5. Open door and remove tape/cardboard spacer.
1 2
3 4
PINCH HAZARD:
Keep ngers/
hands clear of gap
between printer and
pedestal.
1. Team-lift printer onto pedestal,
tting 4 printer feet into 4 holes in
top of pedestal.
2. Open pedestal door. Install/snug 5 thumb
screws on inside-top of pedestal. Remove all
remaining blue tape from printer.
CAUTION: Failure to secure printer
to pedestal could cause printer to
tip over in certain situations.
5. Level Printer on Pedestal
1. Place bubble level (included with printer shipment) on printer chassis.
2. The pedestal has 4 casters with leveling feet. To adjust each leveling foot:
a. Turn the orange thumb wheel to the right to lower it.
b. Turn the orange thumb wheel to the left to raise it.
3. You will now adjust the leveling feet.
a. Keep back-left leveling foot off the ground.
b. Lower front-right leveling foot until it touches the ground.
c. Lower front-left leveling foot until it touches the ground. Adjust foot
up or down until bubble in level is roughly centered in the circle left-to-right.
4. Lower back-right leveling foot until it touches the ground. Adjust foot up or down until the
bubble in the level is roughly centered in the circle back-to-front.
5. Verify that the left-to-right level has not changed. Continue adjusting the front-left and/or
back-right feet until bubble is roughly centered in both directions.
6. Lower back-left foot until it touches the ground. Take care not to lower it too much, so as to
throw the level off.
7. Push lightly on each corner of the printer to ensure it does not rock in any direction.
1 2
3 4
a
b
c
5
1. Remove thumb screws from lter
bracket. Remove lter bracket.
2. Slide carbon lter into place.
3. Reinstall bracket with lter and
reinstall thumbscrews.
4. Remove desiccant from inside
printer lid if not done in Section 1.
4. Install Carbon Filter
1
2
65
1 1
2
6. Install Resin Tray
1. Open printer lid and front door.
2. Push in the tension-release button (a)
and lift the tension arm (b).
3. Install resin tray in chassis, concave
side up, in orientation shown. Lower
the tension arm and push down on it
until it locks into place.
1 2
3
a
b
7. Power Printer On
1. Plug in power cable and Ethernet
cable.
2. Flip the power switch to the “I”
position to turn printer on.
802.11n WiFi bridge
>300Mbps may be connected
to Ethernet port.
2
1
1

Summary

Unboxing and Printer Setup

Mix Print Material and Stage Printer

Prepare print material, unpack printer, and stage it on a level surface, ensuring adequate ceiling clearance.

Unbox and Stage Optional Pedestal

Unpack the optional pedestal, remove protective materials, and position it on a level floor.

Place and Secure Printer on Pedestal

Team-lift the printer onto the pedestal, aligning feet into holes, and secure it with internal screws.

Install Carbon Filter

Remove filter bracket, slide in the carbon filter, and reinstall the bracket and screws.

Level Printer on Pedestal

Use a bubble level and adjust the pedestal's leveling feet to ensure the printer is perfectly level.

Install Resin Tray

Open printer lid and door, release tension arm, install resin tray concave side up, and lock tension arm.

Power Printer On

Connect power and Ethernet cables, then flip the power switch to the 'I' position.

Software Installation and Printer Registration

Install 3 D Sprint Software

Download and install the 3D Sprint software from the support website.

Add NextDent 5100 Printer in 3 D Sprint

Open 3D Sprint, find the printer on the network or by IP address, and select it.

Configure 3 D Sprint for NextDent 5100

Select material, shade, print mode, and build style within 3D Sprint for the printer.

Register Your Printer

Register your printer on the support website to activate service and warranty.

Sign Up for Infocenter

Register on the customer support website to receive personalized information and support.

Activate Warranty

Log in to the customer support center and register your printer's serial number.

Check for Printer Updates

Use 3D Sprint's 'Check for Updates' feature to download and install the latest software.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

The NextDent® 5100 is a high-performance 3D printer designed for dental applications, offering a streamlined workflow from material preparation to final print. This quick start guide outlines the essential steps for setup, operation, and maintenance, ensuring users can efficiently produce dental models, prosthetics, and other components.

Function Description:

The NextDent 5100 is engineered to precisely print dental materials using a digital light processing (DLP) technology. It integrates with 3D Sprint software for print preparation, material management, and printer control. The system supports a range of NextDent materials, allowing for diverse applications such as crowns, bridges, dentures, gingiva models, and orthodontic appliances. The printer is designed for ease of use, with features like an optional pedestal for ergonomic operation, an integrated resin tray system, and a carbon filter for air purification. The workflow begins with material preparation using an LC-3DMixer (sold separately), followed by printer unboxing, leveling, and securing it to a pedestal if used. The 3D Sprint software then guides the user through printer setup, material selection, print mode configuration, and initiating the print job. Post-printing, the system facilitates maintenance tasks and provides access to documentation and support resources.

Important Technical Specifications:

While specific technical specifications like build volume or resolution are not explicitly detailed in this quick start guide, the document highlights several key operational aspects:

• Material Preparation: Requires an LC-3DMixer (sold separately) for proper material mixing, emphasizing that "Insufficiently mixed material may result in build failure."
• Printer Clearance: Requires a minimum ceiling clearance of ≥ 2.6m (8.5 ft) during unboxing to safely lift the outer box.
• Connectivity: Supports Ethernet connection and recommends an "802.11n WiFi bridge >300Mbps" for wireless connectivity to the Ethernet port.
• Software Integration: Operates with 3D Sprint software, which manages printer settings, material profiles, print modes (e.g., 50 Micron), and build styles (e.g., Standard).
• Leveling System: Features 4 casters with leveling feet on the pedestal, adjustable via orange thumb wheels, to ensure the printer is perfectly level for optimal print quality. A bubble level is included for this purpose.
• Security: Emphasizes the importance of securing the printer to the pedestal with 5 thumb screws to prevent tipping.
• Air Filtration: Includes a carbon filter for air purification, which needs to be installed and reinstalled during maintenance.
• Network Requirements: Both the printer and the 3D Sprint PC must be on the same network and connected to the internet, with the printer's IP address potentially requiring an exception on the network's firewall.

Usage Features:

• Intuitive Unboxing: Clear, step-by-step instructions for unboxing the printer and optional pedestal, including removal of packing clips, foam, plastic sleeves, and tape.
• Ergonomic Design (Optional Pedestal): The optional pedestal allows for easier access and operation, with a rectangular hole for lifting and casters for mobility.
• Leveling System: A precise leveling mechanism with adjustable feet and an included bubble level ensures the printer is perfectly stable and level, crucial for print accuracy.
• Resin Tray Installation: A straightforward process for installing the resin tray, involving a tension-release button and tension arm to secure it in place.
• 3D Sprint Software Workflow:
  • Printer Discovery: Automatically finds the printer on the network or allows manual IP address entry.
  • Material and Print Mode Selection: Users can easily select the desired material (e.g., NextDent C&B MFH), shade (e.g., BL), print mode (e.g., 50 Micron), and build style (e.g., Standard) within the software.
  • Printer Updates: The software includes a "Check for Updates" feature to ensure the printer firmware is always current.
• Infocenter Sign-Up: Guides users through creating an account on the 3D Systems support website for personalized information and customer support.
• Warranty Activation: Provides instructions for registering the printer's serial number to activate the warranty.
• Documentation Access: Directs users to support.3dsystems.com/nextdent-5100 for comprehensive documentation, including the User Guide, Customer Information Bulletins, and software downloads.
• Best Practices and Tutorials: Offers links to quick references, 3D Sprint tutorials, and post-processing charts to help users optimize their workflow.
• Material Information: Provides access to Material IFUs (Instructions for Use) and SDSs (Safety Data Sheets) on nextdent.com.
• Online Help: Integrated online help within 3D Sprint, accessible via F1 key or the Help icon.

Maintenance Features:

• Packing Material Retention: Users are instructed to "Save all foam and packing material for future use" for safe shipping, indicating the importance of these materials for potential returns or repairs.
• Carbon Filter Management: The carbon filter is a user-replaceable component, with clear instructions for removal and reinstallation.
• Software Updates: The 3D Sprint software automatically checks for and allows users to download/install printer updates, ensuring the system remains optimized and secure.
• Documentation for Troubleshooting: The quick start guide points to the full User Guide and troubleshooting articles on the support website, which are essential resources for resolving issues.
• Support Resources: Emphasizes the importance of registering the printer and signing up for the Infocenter to access customer support and personalized information, which can include maintenance tips and schedules.

3D Systems NextDent 5100 Specifications