ABB TPS 48E01 - User Manual

Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 48E01 HT569974
n
Mmax
1000 t
Mmax
680
n
Bmax
950 t
Bmax
650
1/s °C
SOLD08 00180 12 60 60
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 48E01
Original Operation Manual

Summary

Preliminary Remarks

Purpose of This Manual

Explains the manual's objective and scope for turbocharger users.

Layout and Function

Describes the turbocharger's main components and their operational principles.

Intended Use of the Turbocharger

Defines the turbocharger's specific applications and operational limitations.

Storage of New Turbochargers and Spare Parts

Provides guidelines for proper storage of turbochargers and spare parts.

Essential Information

Covers general information on safety, personnel competence, and design variants.

Symbols and Definitions

Explains the various symbols and key terms used throughout the manual.

Turbocharger Rating Plate

Details the information presented on the turbocharger's rating plate.

Contact Information

Provides contact details for ABB Turbo Systems service stations.

Safety

Introduction

Overview of safety responsibilities and potential residual risks.

CE Conformity

States compliance of ABB turbochargers with EU directives.

Definition of Mandatory Signs

Explains mandatory safety signs and required personal protective equipment (PPE).

Definition of Safety Instructions

Defines warning and caution symbols and their implications.

Warning Plates on the Turbocharger

Identifies locations and handling procedures for warning plates.

Safe Operation and Maintenance

Outlines essential practices for safe operation and maintenance.

Hazards During Operation and Maintenance

Details various hazards including mechanical, noise, heat, and electrical risks.

Deflagration on Gas Engines

Describes the turbocharger's tolerance to deflagration events.

Periodic Checking of the Pressure Vessel

Emphasizes the importance of periodic checks for pressure vessels.

Lifting Loads

Covers safety procedures and precautions for lifting turbocharger components.

Commissioning

Oil Supply

Details critical aspects of oil supply, filtration, viscosity, and pressure.

Inspection Work

Outlines necessary inspections before, during, and after commissioning.

Commissioning After Taking Out of Operation

Provides steps for recommissioning the turbocharger after a period of inactivity.

Operation

Noise Emissions

Discusses noise levels, measurement, and methods for reduction.

Servicing Work

Covers routine checks, service intervals, and periodic inspections.

Expected Exchange Intervals

Provides guide values for component replacement based on operating hours.

Speed Measurement

Explains the speed measuring system and its components.

Stopping the Engine

Details procedures for safely stopping oil-cooled and water-cooled turbochargers.

Maintenance

Foreword to Maintenance

Introduction to maintenance tasks, differentiating cleaning and mechanical work.

Cleaning the Compressor During Operation

Procedure for wet cleaning the compressor without disassembly.

Turbine Cleaning During Operation

Methods for cleaning turbine components during operation using wet cleaning processes.

Cleaning Components Mechanically

Guidelines for manual cleaning of various turbocharger parts.

Troubleshooting

Malfunctions When Starting

Lists causes and solutions for sluggish start-up, vibrations, and rubbing parts.

Surging of the Turbocharger

Explains causes, consequences, and remedies for turbocharger surging.

Malfunctions During Operation

Addresses issues like low oil pressure, speed changes, and high exhaust gas temperature.

Malfunctions When Stopping

Covers noises during run-down and short run-down times.

Speed Measurement System

Troubleshooting tips for the speed measuring system, including sensor issues.

Removal and Installation

Transport

Illustrates methods for suspending turbochargers during transport.

Turbocharger Weights

Lists the weights for different turbocharger models.

Remove the Turbocharger

Step-by-step guide for safely removing the turbocharger from the engine.

Installing the Turbocharger

Procedures and specifications for correctly installing the turbocharger.

Disassembly and Assembly

Introduction

General precautions, tool identification, and assembly device maintenance.

Module Weights

Provides weights for individual turbocharger components and assemblies.

Disassembling and Assembling Turbocharger

Detailed instructions for dismantling and reassembling turbocharger components.

Axial Clearance A and Radial Clearance B

Measurement procedures and specified values for axial and radial clearances.

Radial Clearances N and R

Explains how to measure radial clearances using feeler gauges.

Table of Tightening Torques

Lists specified tightening torques for various screws and fasteners.

Taking Out of Operation

Shutting Down the Turbocharger

Procedures for shutting down the turbocharger and fitting a cover plate.

Mothballing the Turbocharger

Taking the Engine Out of Operation for Up to 12 Months

Measures for mothballing the turbocharger for short-term storage (up to 12 months).

Taking the Engine Out of Operation for More Than 12 Months

Procedures for long-term mothballing of the turbocharger (over 12 months).

Disposing of Turbocharger Components

Spare Parts

Ordering Spare Parts

Information required when inquiring or ordering spare parts.

View of Turbocharger Showing Part Numbers

Exploded views of the turbocharger with numbered parts.

View of Cartridge Group Showing Part Numbers

Exploded views of the cartridge group with numbered parts.

ABB TPS 48E01 Specifications

General

Brand	ABB
Model	TPS 48E01
Category	Marine Equipment
Language	English