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ABB TPS 57E01 - User Manual

ABB TPS 57E01
114 pages
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Operation Manual
ABB Turbocharging

Type TPS 57E01 HT846769
n
Mmax
716 t
Mmax
650
n
Bmax
680 t
Bmax
620
1/s °C
00410 12 50 50
Year 2021
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 57E01
Original Operation Manual

Table of Contents

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Summary

Preliminary Remarks

Purpose of this manual

Explains the manual's objective and target audience.

Layout and function

Describes the turbocharger's main components and their arrangement.

Intended use of the turbocharger

Details the specific applications and limitations for the turbocharger's use.

Storage of new turbochargers and spare parts

Provides guidelines for storing new turbochargers and spare parts.

Essential information

Covers organizational measures, safety, and operational guidelines.

Symbols and definitions

Explains symbols and defines key terms used throughout the manual.

Turbocharger rating plate

Details the information found on the turbocharger's rating plate.

Contact information

Provides contact details for ABB Turbocharging service stations and support.

Safety

Introduction

Introduces residual risks and the importance of safety instructions.

CE conformity

States compliance with relevant machinery directives.

Definition of mandatory signs

Explains mandatory signs and required PPE.

Definition of Safety instructions

Defines warning and caution symbols and their implications.

Warning plates on the turbocharger

Locates and explains the warning plates on the turbocharger.

Safe operation and maintenance

Provides essential guidelines for safe operation and maintenance.

Hazards during operation and maintenance

Details hazards related to noise, hot surfaces, and materials.

Deflagration on gas engines

Addresses potential deflagration events on gas engines and required inspections.

Periodic checking of the pressure vessel

Outlines requirements for periodic checks of pressure vessels.

Lifting loads

Provides safety instructions for lifting turbocharger components.

Commissioning

Oil supply

Details requirements for lubricating oil supply, including filtration and temperature.

Inspection work

Outlines inspection procedures before, during, and after commissioning.

Commissioning after taking out of operation

Describes steps for bringing a turbocharger back into operation.

Operation

Noise emissions

Discusses noise levels and required measures for noise reduction.

Servicing work

Covers routine servicing tasks to maintain operational status.

Expected exchange intervals

Provides guide values for component replacement based on operating hours.

Speed measurement

Explains the speed measuring system and its components.

Stopping the engine

Details the correct procedure for stopping the engine with the turbocharger.

Maintenance

Foreword to Maintenance

Introduces general maintenance tasks like visual checks and cleaning.

Cleaning the compressor during operation

Explains the procedure for cleaning the compressor while the turbocharger is running.

Turbine cleaning during operation

Details how to clean the turbine components during operation.

Cleaning components mechanically

Describes methods for mechanically cleaning various turbocharger components.

Troubleshooting

Malfunctions when starting

Lists possible causes and solutions for starting problems.

Surging of the turbocharger

Explains turbocharger surging and its causes and remedies.

Malfunctions during operation

Covers various malfunctions encountered during normal operation.

Malfunctions when stopping

Details malfunctions that may occur during the stopping process.

Speed measurement system

Addresses problems related to the turbocharger speed measurement system.

Removal and Installation

Transport

Shows methods for suspending turbochargers during transport.

Turbocharger weights

Lists the weights for different turbocharger models.

Removing the turbocharger

Provides step-by-step instructions for removing the turbocharger from the engine.

Installing the turbocharger

Details the process for installing the turbocharger onto the engine.

Disassembly and Assembly

Introduction

Introduces the procedures for disassembly and assembly, emphasizing safety.

Module weights

Lists the weights of individual turbocharger parts and assemblies.

Disassembling and assembling turbocharger

Provides detailed, step-by-step instructions for disassembling and assembling the turbocharger.

Axial clearance A and radial clearance B

Explains how to measure axial and radial clearances for components.

Radial clearances N and R

Details the measurement of radial clearances N and R using feeler gauges.

Table of tightening torques

Lists the specified tightening torques for various screw fittings.

Taking Out of Operation

Shutting down the turbocharger

Details the procedure for shutting down the turbocharger for short-term use.

Mothballing the Turbocharger

Taking the engine out of operation for up to 12 months

Outlines measures for mothballing the turbocharger for short-term engine shutdown.

Taking the engine out of operation for more than 12 months

Describes mothballing procedures for longer engine downtimes.

Disposing of Turbocharger Components

Handling damaged thermal insulation

Advises on handling damaged thermal insulation during disposal.

Spare Parts

Ordering spare parts

Explains how to order spare parts and what information is needed.

View of turbocharger showing part numbers

Provides an exploded view of the turbocharger with part numbers.

View of cartridge group showing part numbers

Shows an exploded view of the cartridge group with part numbers.

Summary

Preliminary Remarks

Purpose of this manual

Explains the manual's objective and target audience.

Layout and function

Describes the turbocharger's main components and their arrangement.

Intended use of the turbocharger

Details the specific applications and limitations for the turbocharger's use.

Storage of new turbochargers and spare parts

Provides guidelines for storing new turbochargers and spare parts.

Essential information

Covers organizational measures, safety, and operational guidelines.

Symbols and definitions

Explains symbols and defines key terms used throughout the manual.

Turbocharger rating plate

Details the information found on the turbocharger's rating plate.

Contact information

Provides contact details for ABB Turbocharging service stations and support.

Safety

Introduction

Introduces residual risks and the importance of safety instructions.

CE conformity

States compliance with relevant machinery directives.

Definition of mandatory signs

Explains mandatory signs and required PPE.

Definition of Safety instructions

Defines warning and caution symbols and their implications.

Warning plates on the turbocharger

Locates and explains the warning plates on the turbocharger.

Safe operation and maintenance

Provides essential guidelines for safe operation and maintenance.

Hazards during operation and maintenance

Details hazards related to noise, hot surfaces, and materials.

Deflagration on gas engines

Addresses potential deflagration events on gas engines and required inspections.

Periodic checking of the pressure vessel

Outlines requirements for periodic checks of pressure vessels.

Lifting loads

Provides safety instructions for lifting turbocharger components.

Commissioning

Oil supply

Details requirements for lubricating oil supply, including filtration and temperature.

Inspection work

Outlines inspection procedures before, during, and after commissioning.

Commissioning after taking out of operation

Describes steps for bringing a turbocharger back into operation.

Operation

Noise emissions

Discusses noise levels and required measures for noise reduction.

Servicing work

Covers routine servicing tasks to maintain operational status.

Expected exchange intervals

Provides guide values for component replacement based on operating hours.

Speed measurement

Explains the speed measuring system and its components.

Stopping the engine

Details the correct procedure for stopping the engine with the turbocharger.

Maintenance

Foreword to Maintenance

Introduces general maintenance tasks like visual checks and cleaning.

Cleaning the compressor during operation

Explains the procedure for cleaning the compressor while the turbocharger is running.

Turbine cleaning during operation

Details how to clean the turbine components during operation.

Cleaning components mechanically

Describes methods for mechanically cleaning various turbocharger components.

Troubleshooting

Malfunctions when starting

Lists possible causes and solutions for starting problems.

Surging of the turbocharger

Explains turbocharger surging and its causes and remedies.

Malfunctions during operation

Covers various malfunctions encountered during normal operation.

Malfunctions when stopping

Details malfunctions that may occur during the stopping process.

Speed measurement system

Addresses problems related to the turbocharger speed measurement system.

Removal and Installation

Transport

Shows methods for suspending turbochargers during transport.

Turbocharger weights

Lists the weights for different turbocharger models.

Removing the turbocharger

Provides step-by-step instructions for removing the turbocharger from the engine.

Installing the turbocharger

Details the process for installing the turbocharger onto the engine.

Disassembly and Assembly

Introduction

Introduces the procedures for disassembly and assembly, emphasizing safety.

Module weights

Lists the weights of individual turbocharger parts and assemblies.

Disassembling and assembling turbocharger

Provides detailed, step-by-step instructions for disassembling and assembling the turbocharger.

Axial clearance A and radial clearance B

Explains how to measure axial and radial clearances for components.

Radial clearances N and R

Details the measurement of radial clearances N and R using feeler gauges.

Table of tightening torques

Lists the specified tightening torques for various screw fittings.

Taking Out of Operation

Shutting down the turbocharger

Details the procedure for shutting down the turbocharger for short-term use.

Mothballing the Turbocharger

Taking the engine out of operation for up to 12 months

Outlines measures for mothballing the turbocharger for short-term engine shutdown.

Taking the engine out of operation for more than 12 months

Describes mothballing procedures for longer engine downtimes.

Disposing of Turbocharger Components

Handling damaged thermal insulation

Advises on handling damaged thermal insulation during disposal.

Spare Parts

Ordering spare parts

Explains how to order spare parts and what information is needed.

View of turbocharger showing part numbers

Provides an exploded view of the turbocharger with part numbers.

View of cartridge group showing part numbers

Shows an exploded view of the cartridge group with part numbers.

ABB TPS 57E01 Specifications

General IconGeneral
BrandABB
ModelTPS 57E01
CategoryWind Turbines
LanguageEnglish

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