EasyManua.ls Logo

ABB TPS44 Series User Manual

ABB TPS44 Series
116 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS52-F31 HT594707
n
Mmax
850 t
Mmax
710
n
Bmax
807 t
Bmax
680
1/s °C
SOLD06 00250 12 50 50
Year 2020
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS52-F31
Original Operation Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ABB TPS44 Series and is the answer not in the manual?

ABB TPS44 Series Specifications

General IconGeneral
Rated Voltage690 V
Frequency50/60 Hz
Protection ClassIP54
ApplicationWind Turbines
Efficiency>95%

Summary

Preliminary Remarks

Purpose of this manual

Explains the manual's objective and scope for the turbocharger.

Layout and function

Details the turbocharger's main components and their configuration.

Intended use of the turbocharger

Defines the correct applications and operational boundaries for the turbocharger.

Storage of new turbochargers and spare parts

Provides guidelines for storing turbochargers and spare parts to maintain integrity.

Essential information

Covers crucial operational and safety advice beyond specific procedures.

Symbols and definitions

Explains the meaning of symbols and terms used throughout the document.

Turbocharger rating plate

Describes the information presented on the turbocharger's identification plate.

Contact information

Lists contact details for ABB Turbocharging service stations and support.

Safety

Introduction to Safety

Introduces the importance of safety and potential residual risks during operation.

CE conformity

States the turbocharger's compliance with relevant European directives.

Definition of mandatory signs

Explains the meaning and necessity of safety signs and symbols.

Definition of Safety instructions

Clarifies the meaning of WARNING and CAUTION statements for safe operation.

Warning plates on the turbocharger

Identifies the location and importance of warning labels affixed to the turbocharger.

Safe operation and maintenance

Outlines general safety procedures for operating and maintaining the turbocharger.

Hazards during operation and maintenance

Details potential risks from mechanical, noise, heat, and material hazards.

Periodic checking of the pressure vessel

Specifies requirements for periodic inspection of pressure vessels used with the turbocharger.

Lifting loads

Provides safety instructions and best practices for lifting turbocharger components.

Start-up

Oil supply

Details requirements for proper lubrication, filtration, viscosity, and pressure for safe start-up.

Inspection work

Covers essential visual checks and monitoring before and during turbocharger commissioning.

Commissioning after taking out of operation

Outlines procedures for restarting the turbocharger after a period of inactivity.

Operation

Noise emissions

Discusses noise levels and measures to mitigate them during turbocharger operation.

Servicing work

Describes routine visual checks, monitoring, and functional checks for operational integrity.

Expected exchange intervals

Provides estimated service life and replacement intervals for various turbocharger components.

Speed measurement

Explains the system for continuously monitoring turbocharger rotational speed.

Stopping the engine

Details proper procedures for stopping the engine to ensure turbocharger longevity.

Maintenance

Foreword to Maintenance

Introduces the scope and importance of general maintenance tasks for turbocharger function.

Cleaning the compressor during operation

Describes methods for cleaning the compressor stage while the turbocharger is running.

Turbine cleaning during operation

Explains procedures for cleaning turbine components during normal operation.

Cleaning components mechanically

Outlines steps for cleaning individual turbocharger parts using mechanical methods.

Troubleshooting

Malfunctions when starting

Lists common issues encountered during turbocharger start-up and their solutions.

Surging of the turbocharger

Addresses the phenomenon of turbocharger surging and its potential causes and remedies.

Malfunctions during operation

Covers various operational problems, their causes, and recommended corrective actions.

Malfunctions when stopping

Identifies issues that may arise during the turbocharger's shutdown sequence.

Speed measurement system

Addresses potential faults and troubleshooting steps for the turbocharger speed sensing system.

Removal and installation

Transport

Provides guidance on safely suspending and transporting the turbocharger.

Turbocharger weights

Lists the weights of different turbocharger models for handling purposes.

Removing the turbocharger

Details the step-by-step procedure for safely disconnecting and removing the turbocharger.

Installing the turbocharger

Outlines the process for correctly mounting and connecting the turbocharger.

Disassembly and assembly

Introduction to Disassembly and Assembly

Sets preconditions and general advice for disassembling and assembling the turbocharger.

Module weights

Provides weights for individual turbocharger components and assemblies.

Disassembling and assembling turbocharger

Offers detailed instructions for taking apart and reassembling the turbocharger.

Axial clearance A and radial clearance B

Explains how to measure critical axial and radial clearances within the turbocharger.

Radial clearances N and R

Details the procedure for measuring radial clearances at specific points in the turbocharger.

Table of tightening torques

Lists the specified tightening torques for various bolted connections during assembly.

Taking out of operation

Shutting down the turbocharger

Describes how to properly shut down the turbocharger, including cover plate installation.

Mothballing the turbocharger

Taking the engine out of operation for up to 12 months

Provides mothballing measures for turbochargers when the engine is inactive for less than a year.

Taking the engine out of operation for more than 12 months

Outlines specific mothballing procedures for longer engine storage periods.

Disposing of turbocharger components

Spare parts

Ordering spare parts

Explains the process for identifying and ordering necessary spare parts.

View of turbocharger showing part numbers

Illustrates turbocharger components with their corresponding part numbers.

View of cartridge group showing part numbers

Shows exploded views of the cartridge group with part numbers for identification.

Related product manuals