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General| Brand | ABB |
|---|---|
| Model | TPS44-H31 |
| Category | Industrial Equipment |
| Language | English |
Explains the manual's objective and target audience for the turbocharger.
Provides contact details for ABB Turbocharging Service Stations for inquiries.
Covers design variants and illustration accuracy for the turbocharger manual.
Lists external trademarks used within the turbocharger operation manual.
Details the physical components and operational flow of the turbocharger.
Explains symbols, notes, and definitions used throughout the turbocharger manual.
Provides guidelines for storing turbochargers and spare parts correctly.
Introduces safety aspects and potential residual risks associated with turbochargers.
Confirms compliance with the Machinery Directive 2006/42/EC for turbochargers.
Explains required personal protective equipment (PPE) for specific tasks.
Defines warning and caution symbols and their implications for safety.
Specifies the correct applications and limitations for turbocharger operation.
Addresses turbocharger tolerance and inspection after deflagration events.
Identifies locations and procedures for warning plates on the turbocharger.
Explains the information and limits presented on the turbocharger's rating plate.
Details safety precautions and procedures for lifting turbocharger components.
Outlines required qualifications and conditions for safe operation and maintenance.
Covers noise hazards and dangers from hot surfaces during operation and maintenance.
Provides guidelines for safe operational practices and checks.
Details safety measures for occupational and mechanical maintenance tasks.
Specifies weights and lifting requirements for turbochargers and components.
Provides step-by-step instructions for safely removing the turbocharger.
Outlines the procedure for installing the turbocharger onto the engine bracket.
Details the requirements for proper lubricating oil supply and pre-lubrication.
Lists checks to be performed before, during, and after commissioning.
Describes recommissioning steps after a period of inactivity.
Specifies admissible values and monitoring points for oil pressure and temperature.
Explains factors influencing replacement intervals and limits.
Covers monitoring systems, speed differences, and malfunctions related to speed.
Addresses noise hazards and necessary insulation measures for the turbocharger.
Outlines general service procedures, intervals, and recommendations.
Provides expected intervals for component replacement based on operating hours/cycles.
Details post-lubrication and water cooling procedures after stopping the engine.
Introduces regular visual controls and cleaning for turbocharger maintenance.
Details procedures for mechanically cleaning various turbocharger components.
Lists causes and remedies for delayed start-up, vibrations, and rubbing.
Covers issues like low oil pressure, speed reduction/increase, and temperature.
Explains causes and remedies for continuous, periodic, or sporadic surging.
Addresses runout noises and short runout times during engine stopping.
Details malfunctions related to speed signal and measurement accuracy.
Preconditions and safety warnings for dismantling and fitting procedures.
Lists required customer spare parts, tools, and lifting equipment.
Provides weights for various turbocharger assemblies.
Step-by-step guide to removing the gas outlet casing.
Instructions for removing the filter silencer and air suction branch.
Detailed steps for removing the compressor casing.
Guidance on removing the cartridge group, including oil orifice.
Steps for removing the nozzle ring and its sealing ring.
Procedures for measuring axial and radial clearances of the rotor.
Method for measuring nozzle ring compression and comparing with limits.
Instructions for fitting the diffuser into the compressor casing.
Steps for lifting and installing the cartridge group.
Procedure for fitting the lamellar sealing ring and the nozzle ring.
Steps for fitting the turbine casing, including studs and strips.
Instructions for rotating the turbocharger and measuring clearances.
Procedure for measuring radial clearances N and R using feeler gauges.
Steps for aligning and fitting the gas outlet casing.
Instructions for fitting the filter silencer and air suction branch.
A table listing tightening torques for various components.
Covers emergency repairs for oil leaks and directives for taking the turbocharger out of service.
Procedures for mothballing a turbocharger when the engine is inactive for up to 12 months.
Procedures for mothballing a turbocharger when the engine is inactive for over 12 months.
Declares compliance with EU regulations regarding chemicals and hazardous substances.
Provides guidelines for environmentally compatible disposal of turbocharger parts.
Instructions on how to query and order spare parts from ABB.
Lists the specific spare parts included in customer set (97070).
Provides diagrams and part numbers for various spare components.
Lists required tools for manual operations, including ordering information.
