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ABB TPS48-F33 - User Manual

ABB TPS48-F33
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS48-F33 HT564922
n
Mmax
990 t
Mmax
680
n
Bmax
940 t
Bmax
650
1/s °C
00180 12 50 50
Year 2016
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS48-F33
Original Operation Manual

Table of Contents

Questions and Answers

  • A
    Austin JohnsonSep 9, 2025
    Why does my ABB Industrial Equipment have vibrations?
    • N
      Natalie BrownSep 9, 2025
      Vibrations in your ABB Industrial Equipment may be due to rotor unbalance. In this case, you should contact an ABB Turbocharging Service Station.
  • G
    gardnerkimberlyAug 25, 2025
    What to do if rotating parts in ABB TPS48-F33 are rubbing?
    • D
      Dr. Dale Sharp DDSAug 25, 2025
      If you notice rubbing of rotating parts in your ABB Industrial Equipment, and there is any doubt about the extent of rubbing, then an ABB Turbocharging Service Station must be contacted.
  • E
    Elizabeth GrayAug 25, 2025
    What to do if my ABB TPS48-F33 Industrial Equipment has a sluggish start-up?
    • E
      Erika BarrettAug 26, 2025
      A sluggish start-up in your ABB Industrial Equipment can occur if the turbocharger is contaminated, in which case you should clean it. It can also happen if there is a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
  • R
    Rebecca HenrySep 23, 2025
    What causes measured speeds to be too high in ABB Industrial Equipment?
    • A
      Amy FergusonSep 23, 2025
      If measured speeds are too high in ABB Industrial Equipment, it could be due to a contaminated sensor tip. Dismantle the sensor, clean its tip, and refit the sensor using the specified tightening torque.
  • H
    haroldsimonSep 10, 2025
    How to fix sluggish start-up of ABB TPS48-F33?
    • H
      Hannah MartinSep 10, 2025
      A sluggish start-up of your ABB Industrial Equipment might be due to a contaminated turbocharger, a damaged bearing, a rubbing rotor, or a foreign object in the turbocharger. Try cleaning the turbocharger first. If the bearing is damaged, contact an ABB Turbocharging Service Station.
  • M
    michael70Sep 14, 2025
    How to troubleshoot turbocharger surging in ABB Industrial Equipment?
    • P
      Philip BarnettSep 15, 2025
      To troubleshoot turbocharger surging in ABB Industrial Equipment, check the following: * If the guard in front of the turbocharger is contaminated or damaged, clean or replace it. * If the filter silencer or diffuser is contaminated, clean it. * If the cooler is contaminated, clean it.
  • M
    Michael GouldSep 4, 2025
    Why is there an increase in speed in my ABB TPS48-F33 Industrial Equipment?
    • A
      Anthony RodriguezSep 4, 2025
      An increase in speed in your ABB Industrial Equipment could be due to a heavily contaminated nozzle ring (with 4-stroke application). If this is the case, you should contact an ABB Turbocharging Service Station.
  • R
    Raven VaughanSep 4, 2025
    Why is my ABB TPS48-F33 Industrial Equipment making noises during run-down?
    • E
      Edward FordSep 5, 2025
      If you are experiencing noises during run-down of your ABB Industrial Equipment, it could be due to a contaminated turbocharger, which requires cleaning. Alternatively, it could be caused by a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
  • J
    Jennifer BryanSep 23, 2025
    Why is my ABB Industrial Equipment having vibrations?
    • W
      wandarodgersSep 23, 2025
      Vibrations in your ABB Industrial Equipment can be caused by rotor unbalance. In this case, it is necessary to contact an ABB Turbocharging Service Station.
  • C
    Chris BaileyAug 29, 2025
    How to fix sluggish start-up in ABB TPS48-F33?
    • B
      Brandi OlsonAug 30, 2025
      A sluggish start-up of your ABB Industrial Equipment could be caused by a contaminated turbocharger, which you can resolve by cleaning it. It may also be due to a damaged bearing, in which case you should contact an ABB Turbocharging Service Station. Other potential causes are rubbing rotor or a foreign object in the turbocharger.

Summary

Operating condition and replacement intervals

1 Preliminary remarks

1.1 Purpose of this manual

Explains the manual's objective and its role in understanding turbocharger operation.

1.2 Layout and function

Details the physical components and operational flow of the turbocharger.

1.3 Intended use of the turbocharger

Specifies the approved applications and limitations for the turbocharger.

1.4 Storage of new turbochargers and spare parts

Provides guidelines for storing turbochargers and spare parts to maintain their condition.

1.5 Essential information

Covers general safety, organizational measures, and personnel competence for turbocharger use.

1.6 Symbols and definitions

Explains symbols, notes, and definitions used throughout the manual for clarity.

1.7 Turbocharger rating plate

Describes the information presented on the turbocharger's rating plate.

1.8 Contact information

Lists contact details for ABB Turbo Systems and service stations.

2 Safety

2.1 Introduction

Introduces safety aspects, residual risks, and operator responsibilities for turbocharger safety.

2.2 CE conformity

States that ABB turbochargers comply with the Machinery Directive 2006/42/EC.

2.3 Definition of mandatory signs

Illustrates and explains mandatory safety signs for personnel protection.

2.4 Definition of Safety instructions

Explains warning and caution symbols and their significance in safety instructions.

2.5 Warning plates on the turbocharger

Shows the location and purpose of warning plates attached to the turbocharger.

2.6 Safe operation and maintenance

Details general safety rules for operation, work area, and specific tasks like welding.

2.7 Hazards during operation and maintenance

Identifies mechanical, noise, heat, and material hazards during operation and maintenance.

2.8 Deflagration on gas engines

Describes turbocharger tolerance to deflagration and recommended checks after an event.

2.9 Periodic checking of the pressure vessel

Outlines requirements for periodic checks of simple pressure vessels used for cleaning.

2.10 Lifting loads

Provides safety guidelines and procedures for lifting turbocharger components.

3 Start-up

3.1 Oil supply

Covers the importance of oil supply, filtration, viscosity, temperature, and pressure.

3.2 Inspection work

Details inspection steps before, during, and after commissioning the turbocharger.

3.3 Commissioning after taking out of operation

Outlines procedures for recommissioning a turbocharger after a period of inactivity.

4 Operation

4.1 Noise emissions

Discusses noise hazards and requirements for noise insulation of the turbocharger.

4.2 Servicing work

Explains various servicing tasks, intervals, and recording operational data.

4.3 Expected exchange intervals

Provides guide values for replacement intervals of turbocharger components.

4.4 Speed measurement

Describes the speed measuring system, its components, and replacement procedures.

4.5 Stopping the engine

Details procedures for stopping the engine for both oil-cooled and water-cooled turbochargers.

5 Maintenance

5.1 Foreword to Maintenance

Introduces maintenance tasks for ensuring trouble-free turbocharger functioning.

5.2 Cleaning the compressor during operation

Explains wet cleaning method for the compressor to remove deposits.

5.3 Turbine cleaning during operation

Describes wet cleaning methods for turbine components to remove fuel oil contamination.

5.4 Cleaning components mechanically

Covers mechanical cleaning of specific components like filter silencer and cartridge group.

6 Troubleshooting

6.1 Malfunctions when starting

Lists possible causes and eliminations for sluggish start-up, vibrations, and rubbing parts.

6.2 Surging of the turbocharger

Explains causes and remedies for turbocharger surging and its potential damage.

6.3 Malfunctions during operation

Details causes and solutions for issues like low oil pressure, speed changes, and temperature variations.

6.4 Malfunctions when stopping

Addresses noises during run-down and short run-down times.

6.5 Speed measurement system

Covers troubleshooting for signal issues, incorrect speed readings, and other errors.

7 Removal and installation

7.1 Transport

Shows methods for suspending and transporting insulated and uninsulated turbochargers.

7.2 Turbocharger weights

Provides weight specifications for different turbocharger models for lifting gear selection.

7.3 Remove the turbocharger

Details the step-by-step procedure for removing the turbocharger from the engine.

7.4 Installing the turbocharger

Outlines the steps for installing the turbocharger onto the engine, including torque values.

8 Disassembly and assembly

8.1 Introduction

Sets preconditions for disassembly and assembly, and highlights safety precautions.

8.2 Module weights

Lists weights for individual turbocharger components and assemblies.

8.3 Disassembling and assembling turbocharger

Provides detailed instructions for disassembling and reassembling turbocharger components.

8.4 Axial clearance A and radial clearance B

Explains how to measure axial and radial clearances for proper rotor assembly.

8.5 Radial clearances N and R

Defines and details the measurement of radial clearances N and R for component fit.

8.6 Table of tightening torques

Lists specified tightening torques for various screws and connections.

9 Taking out of operation

9.1 Shutting down the turbocharger

Describes procedures for shutting down the turbocharger for emergency repairs.

10 Mothballing the turbocharger

10.1 Taking the engine out of operation for up to 12 months

Provides mothballing measures for turbochargers when the engine is out of operation for up to 12 months.

10.2 Taking the engine out of operation for more than 12 months

Details mothballing procedures for turbochargers when the engine is out of operation for over 12 months.

11 Disposing of turbocharger components

12 Spare parts

12.1 Ordering spare parts

Explains how to order spare parts, including required information.

12.2 View of turbocharger showing part numbers

Illustrates turbocharger components with their corresponding part numbers.

12.3 View of cartridge group showing part numbers

Shows the components of the cartridge group with their respective part numbers.

ABB TPS48-F33 Specifications

General IconGeneral
BrandABB
ModelTPS48-F33
CategoryIndustrial Equipment
LanguageEnglish

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