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General| Brand | ABB |
|---|---|
| Model | TPS48-H32 |
| Category | Industrial Equipment |
| Language | English |
Includes document number, revision, and language.
Covers serial number, part number, delivery date, and weight.
Specifies speed and temperature limits for operation.
Explains the manual's objective and scope.
Provides details for contacting ABB service.
Covers design variants and illustration accuracy.
Details the turbocharger's components and their roles.
Explains document symbols, notes, and definitions.
Instructions for storing turbochargers and spare parts.
Introduces safety aspects and residual risks.
States compliance with Machinery Directive.
Explains required personal protective equipment.
Defines warning and caution symbols and their implications.
Specifies the intended applications and limitations of the turbocharger.
Discusses turbocharger tolerance to deflagration events.
Identifies locations and purpose of warning plates.
Details information found on the turbocharger's rating plate.
Provides safety guidelines for lifting turbocharger components.
Outlines requirements for personnel and modifications.
Details risks like noise and hot surfaces.
General safety practices during operation.
Safety precautions for maintenance activities.
Information on turbocharger weight and lifting.
Step-by-step procedure for removing the turbocharger.
Steps for installing the turbocharger.
Details on ensuring proper oil supply for commissioning.
Procedures for checks before and after commissioning.
Steps to recommission after a period of non-operation.
Monitoring lubricating oil pressure and temperature limits.
Importance of monitoring exhaust gas temperature.
Monitoring turbocharger speed with measurement systems.
Information on noise levels and required insulation measures.
General overview of service work and intervals.
Guidelines for component replacement based on operating hours/cycles.
Specific procedures for stopping water-cooled turbochargers.
Introduction to maintenance tasks and schedule.
Procedures for cleaning turbocharger components.
Lists common starting issues and their remedies.
Covers issues like low oil pressure and speed changes.
Explains turbocharger surging and causes.
Addresses issues like runout noises and short runout time.
Troubleshooting for speed measurement system issues.
Introduces dismantling and fitting procedures.
Lists required spare parts, tools, and lifting equipment.
Provides weights for different turbocharger assemblies.
Steps to remove the gas outlet casing.
Procedure for removing air inlets and filter silencer.
Steps to remove the compressor casing.
Instructions for removing the cartridge group.
Procedure for removing the nozzle ring.
How to measure critical clearances A and B.
Measuring nozzle ring compression.
Steps for fitting the diffuser.
Procedure for installing the cartridge group.
Steps for installing the nozzle ring.
Procedure for fitting the turbine casing.
Steps for rotating the turbocharger for measurements.
How to measure radial clearances N and R.
Steps for installing the gas outlet casing.
Procedure for installing air inlets.
Reference table for tightening torques of various components.
Guidelines for emergency repairs and taking the turbocharger offline.
Procedures for mothballing the turbocharger for short-term storage.
Procedures for mothballing the turbocharger for long-term storage.
Compliance declaration regarding chemicals and hazardous substances.
Guidelines for environmentally compatible disposal of parts.
Information on how to order spare parts.
Lists components in the standard spare part set.
Visual guide to spare parts for the cartridge.
Lists the necessary tools for manual operations.
