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ABB TPS57 Series - User Manual

ABB TPS57 Series
132 pages
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Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS 57D01 HT843748
n
Mmax
718 t
Mmax
650
n
Bmax
682 t
Bmax
620
1/s °C
SISO03 00410 12 50 50
Year 2018
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 57D01
Original Operation Manual

Table of Contents

Questions and Answers

  • S
    Sean HoltAug 9, 2025
    What to do if my ABB TPS57 Industrial Equipment has a sluggish start-up?
    • N
      nicholashayesAug 9, 2025
      A sluggish start-up in your ABB Industrial Equipment can occur if the turbocharger is contaminated, in which case you should clean it. It can also happen if there is a damaged bearing, in which case you should contact an ABB Turbocharging Service Station.
  • C
    cmoralesAug 19, 2025
    How to handle rubbing of rotating parts in ABB Industrial Equipment?
    • M
      Michael MaddenAug 19, 2025
      If you notice rubbing of rotating parts in your ABB Industrial Equipment and are unsure about the extent of the rubbing, contact an ABB Turbocharging Service Station. Also, have a dimension check carried out by an ABB Turbocharging Service Station.
  • T
    timothy12Aug 29, 2025
    Why is my ABB TPS57 start-up sluggish?
    • C
      Chloe WatsonAug 29, 2025
      A sluggish start-up of your ABB Industrial Equipment could be due to several factors. It might be caused by a contaminated turbocharger, in which case you should clean it. Alternatively, a damaged bearing could be the culprit, requiring you to contact an ABB Turbocharging Service Station. Also, a rubbing rotor or a foreign object in the turbocharger can cause this issue.

Summary

Safety

Safe Operation and Maintenance

Outlines safety measures for operating, maintaining, and working on the turbocharger.

Hazards during Operation and Maintenance

Details various hazards including mechanical, noise, thermal, electrical, and environmental risks.

Commissioning

Oil Supply

Details requirements for lubricating oil supply, filtration, viscosity, temperature, and pressure.

Inspection Work

Covers visual controls, monitoring, and measurements before and during commissioning.

Operation

Servicing Work

Describes visual checks, monitoring, and functional checks performed during operation.

Expected Exchange Intervals

Provides guide values for the service life of rotating and non-rotating turbocharger components.

Speed Measurement

Explains the function and components of the speed measuring system.

Maintenance

Cleaning the Compressor during Operation

Describes methods for cleaning the compressor stage without dismantling the turbocharger.

Turbine Cleaning during Operation

Explains procedures for cleaning turbine components affected by fuel combustion deposits.

Cleaning Components Mechanically

Covers detailed cleaning procedures for various turbocharger components.

Troubleshooting

Malfunctions When Starting

Lists common causes and solutions for sluggish start-up and vibrations.

Surging of the Turbocharger

Explains the causes and consequences of turbocharger surging and how to address it.

Malfunctions During Operation

Covers issues like low oil pressure, speed reduction/increase, and high exhaust gas temperature.

Removal and Installation

Remove the Turbocharger

Outlines the step-by-step procedure for safely removing the turbocharger from the engine.

Installing the Turbocharger

Details the process for correctly installing a turbocharger onto the engine support.

Disassembly and Assembly

Disassembling and Assembling Turbocharger

Provides detailed instructions for taking apart and reassembling the turbocharger.

Axial Clearance A and Radial Clearance B

Explains how to measure and the acceptable limits for axial and radial clearances.

Radial Clearances N and R

Describes how to measure and the theoretical values for radial clearances N and R.

Table of Tightening Torques

Lists specified tightening torques for various screw fittings on the turbocharger.

ABB TPS57 Series Specifications

General IconGeneral
BrandABB
ModelTPS57 Series
CategoryIndustrial Equipment
LanguageEnglish

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