EasyManua.ls Logo

ABB TPS57-F33 User Manual

ABB TPS57-F33
132 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operation Manual
ABB Turbocharging

ABB Turbo Systems Ltd
CH 5401 Baden
Type TPS57-F33 HT573092
n
Mmax
675 t
Mmax
650
n
Bmax
640 t
Bmax
620
1/s °C
00410 12 50 50
Year 2017
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS57-F33
Original Operation Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the ABB TPS57-F33 and is the answer not in the manual?

ABB TPS57-F33 Specifications

General IconGeneral
BrandABB
ModelTPS57-F33
CategoryIndustrial Equipment
LanguageEnglish

Summary

Preliminary Remarks

Purpose of Operation Manual

Details the manual's scope and its relation to the turbocharger's rating plate.

Turbocharger Layout and Function

Explains the basic layout and operational principles of the turbocharger.

Intended Use of Turbocharger

Specifies the turbocharger's design purpose and operational parameters.

Storage of Turbochargers and Spare Parts

Provides guidelines for storing new turbochargers and spare parts to maintain their condition.

Essential Operation Information

Covers general regulations, safety, and environmental considerations for turbocharger operation.

Symbols and Definitions

Explains symbols and defines key terms used throughout the manual.

Turbocharger Rating Plate Information

Details the information found on the turbocharger's rating plate.

ABB Turbocharging Contact Information

Provides contact details for ABB Turbo Systems and service stations.

Safety

Safety Introduction

Highlights residual risks and operator responsibility for safe turbocharger operation.

CE Conformity Information

States that ABB turbochargers comply with EU machinery directives.

Mandatory Safety Signs Definition

Explains and illustrates mandatory safety signs for personal protective equipment.

Definition of Safety Instructions

Defines warning and caution symbols and their implications for safety.

Turbocharger Warning Plates

Identifies the locations and purpose of warning plates attached to the turbocharger.

Safe Operation and Maintenance Practices

Provides essential guidelines for safe operation, work area safety, and maintenance.

Hazards During Operation and Maintenance

Details mechanical hazards, noise, hot surfaces, and risks from operating materials.

Deflagration Hazards on Gas Engines

Addresses turbocharger tolerance and inspection recommendations after a deflagration event.

Periodic Pressure Vessel Checks

Outlines requirements for periodic checks of simple pressure vessels used with the turbocharger.

Safe Lifting Load Procedures

Provides safety guidelines for lifting turbocharger assemblies and components.

Start-up

Turbocharger Oil Supply

Covers oil filtration, viscosity, temperature, and pressure requirements for proper start-up.

Pre-Commissioning Inspection Work

Details checks for monitoring devices, filter, and lubricating system before commissioning.

Commissioning After Taking Out of Operation

Steps to prepare the turbocharger for operation after it has been out of service.

Operation

Turbocharger Noise Emissions

Discusses noise levels, hazards, and prerequisites for observing emission limits.

Turbocharger Servicing Work

Covers visual checks, monitoring, and functional checks for maintaining turbocharger performance.

Expected Component Exchange Intervals

Provides recommended service life hours for rotating and non-rotating components.

Turbocharger Speed Measurement

Explains the speed measuring system and procedures for replacing the speed sensor.

Engine and Turbocharger Stopping Procedures

Describes procedures for stopping oil-cooled and water-cooled turbocharger versions.

Maintenance

Foreword to Maintenance

Introduces general maintenance tasks including visual checks and cleaning for trouble-free operation.

Compressor Cleaning During Operation

Details the wet cleaning method for the compressor stage to maintain efficiency and prevent contamination.

Turbine Cleaning During Operation

Explains wet cleaning methods for turbine components to remove contamination from fuels like HFO.

Mechanical Component Cleaning

Provides instructions on choosing tools and cleaning methods for mechanical cleaning of parts.

Troubleshooting

Troubleshooting: Malfunctions During Starting

Covers causes and solutions for sluggish start-up, vibrations, and rubbing parts.

Troubleshooting: Turbocharger Surging

Identifies causes of surging and recommended actions, including contacting service stations.

Troubleshooting: Malfunctions During Operation

Addresses issues like low oil pressure, speed changes, and temperature problems.

Troubleshooting: Malfunctions When Stopping

Covers potential noises and issues related to the engine and turbocharger run-down.

Troubleshooting: Speed Measurement System

Diagnoses and resolves problems related to the turbocharger speed measurement system.

Removal and Installation

Turbocharger Transport Procedures

Illustrates safe methods for suspending turbochargers during transport.

Turbocharger Weight Specifications

Lists the weights of various turbocharger models for lifting and handling.

Procedure for Turbocharger Removal

Step-by-step guide for safely disconnecting and removing the turbocharger from the engine.

Procedure for Turbocharger Installation

Detailed instructions for mounting the turbocharger, including torques and alignment.

Disassembly and Assembly

Introduction to Disassembly and Assembly

Sets preconditions and provides general notes for disassembly and assembly work.

Turbocharger Disassembly and Assembly

Step-by-step guide for dismantling and reassembling the turbocharger and its components.

Turbocharger Module Weights

Lists the weights of individual turbocharger parts and assemblies for different models.

Measuring Axial and Radial Clearances

Instructions for measuring axial (A) and radial (B) clearances of the turbocharger.

Measuring Radial Clearances N and R

Details how to measure radial clearances N and R using feeler gauges.

Table of Tightening Torques

Specifies required tightening torques [Nm] for various components and fasteners.

Taking Out of Operation

Shutting Down the Turbocharger

Procedure for fitting a cover plate when the turbocharger is shut down for emergency repairs.

Mothballing the Turbocharger

Mothballing for Short-Term Storage (Up to 12 Months)

Covers mothballing measures based on engine lubricating oil condition for short-term storage.

Mothballing for Long-Term Storage (Over 12 Months)

Discusses alternatives for turbocharger handling during extended engine out-of-service periods.

Disposing of Turbocharger Components

Handling Damaged Thermal Insulation

Safety precautions for handling damaged insulation to prevent dust exposure and health risks.

Disposal of Turbocharger Components

Guidelines for environmentally compatible disposal of various turbocharger materials.

Spare Parts

Ordering Spare Parts

Specifies the data required for ordering spare parts and their storage.

Turbocharger Part Number Identification

Illustrates turbocharger components with their corresponding part numbers.

Cartridge Group Part Number Identification

Illustrates cartridge group components with their corresponding part numbers.

Related product manuals